Spray Polyurethane Foam Market Size – By Type, By Product, By Application, Analysis, Share, Growth Forecast, 2024 – 2032

Spray Polyurethane Foam Market Size

The global spray polyurethane foam market size was valued at USD 4.7 billion in 2023 and is estimated to grow at a CAGR of over 4.6% from 2024 to 2032. The growing population and rapid urbanization are key factors driving the growth of the market. As more people need housing and infrastructure, especially in cities, construction activities increase. This boosts the demand for energy-efficient materials like SPF, used for insulation, air sealing, and waterproofing in both new buildings and renovations. Urbanization leads to more construction in cities, where SPF is popular for its durability, cost-effectiveness, and ability to meet strict energy-efficiency standards.
 

Additionally, cities are becoming more environmentally conscious, focusing on sustainable building practices. SPF, with its excellent thermal insulation, helps reduce energy use and lower heating and cooling costs. As a result, SPF is being used more in residential, commercial, and industrial projects, driving market growth. The need to retrofit older buildings in rapidly urbanizing areas and the rise in green building certifications and energy codes also increase the demand for SPF products. In summary, population growth, urban development, and the push for energy-efficient, sustainable construction are driving the SPF market's growth.
 

Spray Polyurethane Foam Market Trends

The rising demand for energy efficiency and sustainability is driving the spray polyurethane foam (SPF) industry. As concerns about climate change and energy use grow, SPF has become a popular choice in construction due to its excellent thermal insulation. Spray foam creates a seamless, airtight layer that greatly reduces energy loss in buildings, improving heating and cooling efficiency. This is especially important with rising energy costs and stricter building codes that require higher energy performance.
 

SPF helps buildings meet these standards by preventing air leaks, reducing the need for artificial heating and cooling, and lowering utility bills, making it an attractive option for both homes and businesses. Besides saving energy, SPF is also becoming popular for its environmental benefits. Modern SPF formulations use low-GWP (Global Warming Potential) or zero-GWP blowing agents, which are less harmful to the environment compared to older versions. This change supports global efforts to reduce greenhouse gas emissions and promote sustainable building practices.
 

As people become more aware of sustainability, the demand for materials that support energy-efficient and eco-friendly construction is growing. Additionally, the long-term cost savings from energy efficiency make SPF appealing to property owners who want to reduce both their carbon footprints and energy expenses.
 

Spray Polyurethane Foam Market Analysis

The open cell spray polyurethane foams segment is poised to witness CAGR 5% and expected to reach USD 4.2 billion in 2032. Open cell spray polyurethane foam (SPF) is becoming popular because it is cost-effective, provides a good air barrier, and can be used in many ways. One major benefit is its lower cost compared to closed-cell foam, making it a great choice for residential and light commercial insulation, especially for attics and walls. It expands to fill gaps, cracks, and crevices, which helps reduce air leaks, improve energy efficiency, and prevent drafts, lowering heating and cooling costs.
 

Open-cell foam also offers excellent soundproofing, making it ideal for reducing noise in homes, apartments, and commercial spaces. Although it has a lower R-value per inch than closed-cell foam, it still provides good thermal insulation where a high R-value is not crucial. Additionally, it allows moisture vapor to pass through, which is beneficial in areas like attics, as it helps the building "breathe" and prevents mold growth.
 

Its environmental benefits include the use of low-GWP blowing agents and reduced energy consumption, supporting sustainability goals. With the increasing focus on energy efficiency, green building practices, and affordable materials, open-cell SPF is becoming a popular choice for new constructions and retrofits, especially in the residential market.
 

Two component high pressure spray foam segment is expected to reach USD 3.2 billion in 2032. The two-component high-pressure spray foam system leads the spray polyurethane foam market because of its excellent insulation, durability, and versatility. This system mixes isocyanate and polyol resin at high pressure just before application, providing high R-values. It creates a seamless, airtight barrier that greatly reduces energy loss in buildings. Its quick expansion forms a strong, long-lasting layer, making it perfect for energy-efficient construction and lowering heating and cooling costs.
 

The system is versatile, suitable for insulating roofs, walls, attics, and foundations, and works well in hard-to-reach areas. Its air and moisture barrier abilities make it a top choice for ensuring airtightness and preventing moisture infiltration, which is crucial for energy efficiency and structural integrity. The fast application process and minimal waste make high-pressure spray foam systems cost-effective and efficient for large construction projects.
 

As the demand for energy-efficient and sustainable building materials grows, the two-component high-pressure spray foam system is set to stay the market leader. This is due to its compliance with building standards, long-term durability, and the increasing focus on reducing energy use and carbon footprints in construction.
 

The U.S. spray polyurethane foam market is expected to reach USD 1 billion in 2032. This is due to strong demand for energy-efficient building materials, supportive regulations, and a busy construction industry. Government incentives and standards like LEED and the International Energy Conservation Code (IECC) have increased the use of SPF, known for its excellent insulation and air-sealing properties. The U.S. housing market, along with the demand for commercial and industrial buildings, has boosted the use of SPF in both new constructions and retrofitting older properties to improve energy efficiency.
 

Technological advancements, such as low-GWP blowing agents and eco-friendly formulations, have made SPF more appealing to environmentally conscious consumers. The U.S. also has a skilled workforce, specialized equipment, and strong infrastructure for making and distributing SPF products, which supports market growth. Increasing consumer awareness about sustainability and the long-term cost savings of SPF have strengthened its role in the U.S. construction sector, making the country a key player in the North American spray polyurethane foam (SPF) market.
 

However, the Asia-Pacific (APAC) region leads the global spray polyurethane foam market due to rapid urbanization, growing construction, and a rising demand for energy-efficient building materials. Countries like China, India, Japan, and South Korea are seeing significant infrastructure growth, which increases the need for advanced insulation solutions like SPF. Higher energy costs and government initiatives promoting sustainability and energy efficiency also drive this demand.
 

APAC countries are adopting stricter building codes and environmental regulations that encourage the use of SPF to reduce energy consumption and improve indoor comfort. Additionally, SPF's cost-effectiveness and technological advancements in production and application make it an attractive option for builders. The region's focus on eco-friendly solutions and growing awareness of SPF's benefits in reducing carbon footprints and energy use further contribute to its dominance. As a result, APAC's rapid urbanization, expanding construction market, and commitment to sustainability position it as the global leader in the market.
 

Spray Polyurethane Foam Market Share

In the competitive spray polyurethane foam (SPF) industry, leading players command a significant 25%-35% share. Dominating the global scene are industry giants like Johns Manville, Sekisui Chemical Co. Ltd., BASF SE, Dow, and Huntsman Corporation. Their dominance is fueled by a steadfast commitment to innovation, sustainability, and a keen eye on emerging markets. These leaders channel substantial investments into research and development, continuously refining their SPF offerings with state-of-the-art formulations and eco-friendly blowing agents, all in line with stringent environmental standards.
 

Furthermore, they are amplifying their footprint in the rapidly expanding Asia-Pacific region, seizing opportunities from the region's urbanization and construction boom. Equipped with robust manufacturing and expansive distribution networks, these companies adeptly cater to global markets while ensuring cost efficiency.
 

Their strategic approach encompasses not only diversifying their product lineup through acquisitions and partnerships but also offering a wide spectrum of SPF products, from open-cell to closed-cell foams. This diverse range caters to various applications, spanning both residential and industrial needs, with a consistent emphasis on energy efficiency and sustainability.
 

By providing extensive customer support and training for contractors and applicators, they not only boost product performance but also cement customer loyalty and market leadership. Through these diverse strategies, anchored in a commitment to sustainability and technological progress, these companies fortify their standing at the helm of the market.
 

Spray Polyurethane Foam Market Companies

Major players operating in the spray polyurethane foam industry are:

• Accella Corporation
• BASF SE
• CertainTeed
• Dow
• Huntsman
• Icynene-Lapolla
• Invista
• Isothane Ltd.
• Johns Manville
• LyondellBasell Industries
• NCFI Polyurethanes
• Rogers Corporation
• Sekisui Chemical Co. Ltd. 
• Soprema
• Specialty Products Inc.
   

Spray Polyurethane Foam Industry News

• On November 14, 2023, DAP, a leader in home improvement and construction products, changed spray foam application by introducing the first 1-component broadcast spray foam: Wall & Cavity Foam with Wide Spray Applicator.

• On April 17, 2023, Huntsman Building Solutions' high-performance spray foam insulation was a key part of Manchester’s OGS container project.
   
• On May 27, 2022, BASF’s water-blown polyurethane insulation spray foam was used in the latest bus model by Kinglong United Automotive (Suzhou) Co., Ltd. (Suzhou Kinglong). BASF worked to develop a 100% water-blown spray open-cell foam system that meets strict VOC standards and improves interior air quality in public transportation.
   

This spray polyurethane foam market research reports includes in-depth coverage of the industry with estimates & forecast in terms of revenue (USD billion) & volume (Kilo Tons) from 2021 to 2032, for the following segments:

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Market, By Type

• Open cell
• Closed cell

Market, By Product

• Two-component high-pressure spray foam
• One Component Foam (OCF)
• Two-component low-pressure spray foam
• Others

Market, by Application

• Insulation
• Waterproofing
• Asbestos encapsulation
• Sealant
• Other applications

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Australia 
• Latin America
  • Brazil
  • Mexico
• MEA
  • UAE
  • Saudi Arabia
  • South Africa