Powder Coatings Market - By Resin (Thermoplastic, Thermoset, Fusion Bonded Epoxy), By Substrate (Metallic, Non-Metallic), By Application (Architectural, Jobbers, Pipeline, Appliances, Automotive & Transportation Components [Wheels]) & Forecast, 2024-2032

Powder Coatings Market Size

Powder Coatings Market was valued at over USD 15.2 billion in 2023 and is expected to record over 6.2% CAGR between 2024 and 2032, driven by the rapid technological advancements and increasing demand from various end-use industries.
 

For instance, in May 2024, FANUC America launched the CRX-10iA/L painting collaborative robot, its first explosion-proof paint robot suitable for industries including painting, powder coating, and gel coating due to its compliance with safety standards. The superior characteristics of powder coatings over conventional liquid paints, such as enhanced durability, resistance to corrosion, chipping and fading, can be attributed to their ability to maintain an even and aesthetically pleasing finish. The increasing emphasis on eco- friendliness has accelerated the shift to powder coatings, which contain no volatile organic compounds (VOCs) and generate less hazardous waste.
 

The economic benefits of powder coatings, including reduced wastage and lower operational costs, will also fuel the market growth. Easy-to-use and efficient rapid curing in coatings is increasing the productivity and cost-effectiveness for manufacturers. Continued advances in powder coating technology, such as the development of flexible thermoplastic powders and ultrathin coatings are opening new possibilities for application in a wide range of materials. Increasing investments in processing industries and the rising demand for raw materials in emerging economies are also fueling the product demand.
 

However, the initial high cost of equipment and setup is deterring small and medium-sized enterprises from adopting this technology. The need for a controlled environment and specialized equipment may limit its use in some industries. The difficulty of obtaining thin or smooth surfaces coated with powder technology compared to liquid formulation may restrict its application in areas requiring high-quality finishing. The limited color palette and difficulties in color matching is also a drawback for projects that require aesthetic versatility.
 

Powder Coatings Market Trends

The introduction of low temperature curing powders is enabling the adoption of thermal coatings, subsequently expanding the market reach for materials, such as plastic composites. The development of high-strength powders and polyester resins is enhancing the performance and durability of coatings in harsh environments, making them ideal for automotive and construction applications. Developments in color matching technology and the wide range of finishes and textures are meeting the aesthetic demands of various industries, driving the market growth. For instance, in May 2024, Solera collaborated with Axalta to integrate its refinished paint systems into the former’s Sustainable Estimatics platform. This allowed Axalta customers to analyze CO2 emissions per repair, considering repair methods, paint application process, and drying conditions.
 

Powder Coatings Market Analysis

Based on resin, the powder coating market from the thermoset segment will generate over USD 24.6 billion by 2032 due to its superior chemical and physical properties, which help meet the high-performance demands of several industries. Thermoset powder coatings when cured provide a durable surface with excellent resistance to scratches, cracks, corrosion, and chemicals, emerging ideal for automotive, industrial, and outdoor applications. Thermoset offers a wide range of glossy, matte, and textured finishes in meeting the aesthetic and functional needs. Developments in thermoset formulations have further improved flow characteristics and curing efficiency whilst increasing application usage and reducing operating costs.
 

Powder coatings market from the metallic segment is expected to reach over USD 24.7 billion by 2032. This is favored by their ability to provide high-end, aesthetically appealing finishes that mimic the look of metals, such as chrome, silver, and gold. These metal coatings not only provide attractiveness but also durability and weather resistance, making them suitable for both performance and decoration in automotive, furniture and consumer electronics applications. Moreover, developments in steelmaking technology have improved the handling and efficiency of steelmaking processes, turning them more cost-effective and easier to use consistently.
 

The surge in powder coating use within the metal and automotive industries can be attributed to several converging trends:
 

Environmental Push: Regulations aimed at curbing Volatile Organic Compounds (VOCs) are a major driver. Powder coatings, unlike traditional paints, are solvent-free, resulting in minimal VOC emissions. This aligns perfectly with stricter environmental regulations being implemented worldwide.
 

Tech Innovation: Advancements in powder formulations are boosting performance. New options like fluoropolymer powders and polyester-TGIC blends offer superior weather resistance, fade protection, and durability, rivaling traditional coatings. This broadens their applicability in demanding environments.
 

Asia Pacific powder coating industry recorded over USD 9.1 billion in 2023 and is likely to generate over USD 16.3 billion by 2032 attributed to rapid industrialization and urbanization in countries, such as China, India, and Southeast Asian nations. The growing middle-class population and the increasing disposable incomes are fueling the demand for consumer goods and appliances. Government policies for promoting environmental sustainability and stricter regulations against volatile organic compounds (VOCs) in coatings are also driving the regional market growth.
 

Powder Coatings Market Share

These industry players are focusing on innovations in addition to developing advanced formulations, such as low temperature curing and ultra-durable powders to meet diverse needs. Mergers and acquisitions are enabling market expansion and entry of new technologies. These companies are also investing in expanding their manufacturing base and building new locations in emerging markets for attaining competitive edges.
 

Powder Coatings Market Companies

Major players operating in the powder coating industry include:

• Kansai Paints
• Evonik Industries.
• AkzoNobel N.V.
• Hentez Coating Inc
• Vogel Paint Inc
• loverdale Paint Inc
• Asian Paints
• BASF
• Axalta Coating System
• Nippon Paint Co. Ltd.
• PPG Industries
• Dupont Coating & Color Technologies Groupss
• RPM International
• The Valspar Corporation
• Protech Oxyplast Powder Coating
• The Sherwin-Williams Company
• Dulux Powder & Industrial Coating
• Jotun Powder Coatings
• Somar Corporation
• Marpol
   

Powder Coatings Industry News

• In May 2024, AkzoNobel launched Interpon A3000, a single-layer powder coating for motorcycles for offering improved cost savings and energy efficiency without sacrificing performance or aesthetics.
   
• In May 2024, Axalta Coating Systems launched Alesta BioCore powder coatings using non-food organic waste to reduce environmental impacts in the industry.
   

The powder coatings market includes in-depth coverage of the industry, with estimates & forecast in terms of revenue and volume (USD Million) (Tons) from 2024 to 2032, for the following segments:

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Market, By Type

• Thermoplastic
  • Nylon
  • Others
• Thermoset
  • Epoxy
  • Polyester
  • Polyurethane
  • Acrylic
  • Epoxy polyester hybrid
• Fusion bonded epoxy

Market, By End-User

• Indoor air quality
• Architectural
• Jobbers
• Agricultural/Construction equipment
• Pipeline
• Oil & Gas
• Appliances
• General Metal
  • Furniture
  • Others
• Automotive & transportation components
  • Wheels
  • Others
• Others

Market, By Substrate

• Metallic
• Non-metallic

The above information is provided for the following regions and countries:

North America

• U.S.
• Canada

Europe

• UK
• Germany
• France
• Italy
• Spain
• Rest of Europe

Asia Pacific

• Japan
• China
• India
• South Korea
• Australia
• Rest of Asia Pacific

Latin America

• Brazil
• Mexico
• Argentina
• Rest of Latin America

Middle East & Africa

• UAE
• Saudi Arabia
• South Africa
• Rest of MEA