Medium Voltage Digital Substation Market Size By Component, By Architecture, By End Use, By Installation, Analysis, Share, & Forecast, 2025 - 2034

Report ID: GMI9436
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Published Date: April 2025
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Report Format: PDF

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Medium Voltage Digital Substation Market Size

The global medium voltage digital substation market was valued at USD 6 billion in 2024 and is estimated to reach the value of USD 11.1 billion by 2034, growing at a CAGR of 6.3% from 2025 to 2034. Growing needs for modernization of the grid, increasing automation and digital technology, as well as the integration of renewable energy sources are all contributing to the rapid growth in the market. The shift from traditional substations to digital substations is propelling operational efficiency, maintenance cost reduction, as well as the overall reliability and resiliency of the grid.
 

Medium Voltage Digital Substation Market

Globally, the government and utilities are attempting to improve the old power infrastructure to enhance efficiency and accuracy. It was noted that in the year 2024, utility-scale power generation achieved an estimate of over 3,287 billion kWh which is a 3% increase from the previous year. Digital substations are pivotal to modern power grids due to the fact that they allow remote observation, forecasted maintenance and real-time control. Therefore, the medium voltage digital substation market will increase remarkably in coming decades.
 

The incorporation of new power sources into the grid is enabled by communication at the level of IEC 61850 in digital substations. Such trends indicate that the demand for MV digital substations is likely to increase on a large scale in the coming years. The UK experienced remarkable growth in solar energy in the UK in 2024, achieving 18 GW of installed capacity. Alongside with renewables, accounting for 50.8% of the UK’s electricity generation.
 

Digital substations have enhanced their efficiency in decision making during emergencies, due to the integration of IoT sensors, cloud technologies, and AI reasoning technologies. Utilities and grid operators have the ability to capture and analyze colossal data from a variety of substations components including circuit breakers, transformers, and switchgears.  This data is captured in real-time and sent using secure communication protocols to the cloud, where advanced analytics and machine learning are applied to offer insight into underperformance, operational failure forecasting, and performance improvement.
 

With the rise of cyber threats targeting power grids, digital substations incorporate advanced cybersecurity frameworks to safeguard critical infrastructure from potential attacks. Cyber risks such as malware threats, ransomware attacks, data breaches, and unwarranted access become issues of concern in substations because of their reliance on cloud computing, automation, and interconnected IoT devices. In an attempt to combat these risks, utilities and power firms are adopting multi-layered security protocols that guarantee the preservation of data integrity, secure communication channels, and real-time threat detection.
 

Medium Voltage Digital Substation Market Trends

  • Digital substations are increasingly leveraging IoT sensors, AI-driven analytics, and big data processing to enhance real-time monitoring, fault detection, and predictive maintenance. AI-based systems can analyze historical data, predict equipment failures, and optimize energy distribution, reducing downtime and operational costs. Machine learning algorithms also improves load forecasting, enhances grid stability and efficiency.
     
  • Due to its ease of interoperability smooth modem and digital substation devices as interfaces, the IEC 61850 communication protocol is gaining popularity in the telecommunications industry. This standard facilitates quicker and more dependable data transfer, lessening the dependence on conventional copper cables while enhancing automation configurations.
     
  • Utilities are increasingly adopting cloud computing and edge computing solutions to manage vast amounts of substation data. While cloud computing enables remote monitoring and centralized data analysis, edge computing processes data closer to the source, reducing latency and improving real-time decision-making. This hybrid approach enhances grid resilience and fault response times.
     
  • Renewable energy resources, like solar, wind, and distributed energy resources (DERs), are boosting the need for digital substations that can handle two-way power flows. Digital substations equipped with sophisticated energy management systems automate the balancing of renewable energy variability, maintaining grid stability. This will boost the demand for MV digital substations, along with the rising focus on renewable energy. In 2024, India saw a record 24.5 GW of solar power capacity added, more than doubling the previous year's installations.
     
  • Governments across the world are investing a huge amount in electrical infrastructure since the electrical consumption is rising rapidly. Multiple projects are under construction, which will find the necessity for digital substations. China and U.S. are tremendously investing in these projects. For instance, in 2024, China began construction on projects with the greatest combined coal power capacity since 2015, jeopardizing the country's goal to peak carbon emissions by 2030.
     

Medium Voltage Digital Substation Market Analysis

Medium Voltage Digital Substation Market Size, By Component, 2022 - 2034 (USD Billion)
  • The medium voltage digital substations market was worth USD 5.2 billion in 2022, USD 5.6 billion in 2023 and USD 6 billion in 2024. It is primarily driven by investments on automation systems, modern cybersecurity technologies, and the growing integration of renewables. Digital substations are the future of electric power distribution systems since they fulfill the requirements of modern utilities and industries focusing on smart energy systems.
     
  • Based on components, the electrical systems segment is poised to surpass a market valuation of USD 3.4 billion by 2034. Electrical systems which comprise of circuit breakers, transformers, switchgear, busbars, and protection devices, are vital for the uninterrupted and dependable functioning of digital substations. This segment is growing significantly owing to the advancements in automation of the grid, integration of renewable energy, and heightened requirements for efficient power distribution systems.
     
  • In 2024, the communication network segment accounted for 25.2% of the medium voltage digital substation market share because of its importance for real time data transfer, monitoring, and automation. Digital substations depend on sophisticated communication technology for the integration of intelligent electronic devices (IEDs), control centers, and protection systems for dependable power distribution.
     
  • Seamless integration of renewable energy into the global energy structure is being carried out through the use of new advanced transformers, smart circuit breakers, and automated protection devices which are being added to medium voltage digital substations. Renewable energy serves as a fundamental resource for energy generation all over the world. Renewables have enormous potential worldwide, for example in 2024, the International Hydropower Association (IHA) asserted that about 25 GW of new hydropower capacity which is mandatory for achieving net-zero targets is necessary each year.
     
  • Governments and utilities worldwide are investing heavily in smart grid modernization projects to enhance energy efficiency and grid resilience. In the final quarter of 2024, clean energy and transportation investment in the U.S. was total around USD 70 billion. This investment will further increase, thereby creating a strong need for the use of substations. These requirements will also push companies and government towards the use of digital substations for better efficiency.
     
Medium Voltage Digital Substation Market Share, By End Use, 2024
  • The utility segment, according to the intended use in this segment, is expected to grow at a CAGR of over 6.2% by 2034 because of the energy efficiency government initiatives and regulations as well as efforts to lower carbon emission. The EU aims to accomplish climate neutrality by the year 2050, with a goal of reducing net greenhouse gas emissions by at least 55% by 2030.
     
  • In India’s context as well, the CAFE (Corporate Average Fuel Efficiency) standards are being tightened, requiring manufacturers to slash emissions by a one-third in three years or face penalties—proposed CAFE 3 (91.7 gm CO2/km) and CAFE 4 (70 gm CO2/km) targets. These plans will boost the demand for MV digital substations in coming years, as well.
     
  • The industrial segment is also anticipated to surpass the medium voltage digital substation market size of USD 5.8 billion by 2034. It is primarily propelled by mounting investments in energy automation, the adoption of eco-friendly techniques, and the development of factories globally. Furthermore, an increase in the need for efficient power distribution along with the application of smart technologies and IoT-based industrial supervision systems is what is enduring growth.
     
  • Sectors including oil and gas, mining, manufacturing, and chemicals rely on sophisticated power distribution systems for proper function and dependable operations. This segment is expansive in scope which is considerably boosting the growth of medium voltage digital substations. For instance, ACC or the American Chemistry Council stated that international chemical production will grow by 3.4% in 2024 and another 3.5% the following year, indicating clear growth trends.
     
  • In addition, government policies and regulatory frameworks aimed at grid modernization and the widespread adoption of smart grid technologies are driving utilities to enhance their infrastructure through investments in digital substations. These initiatives are focused on improving grid reliability, efficiency, and resilience, particularly in response to the growing integration of renewable energy sources and the increasing demand for stable power distribution.
     
U.S. Medium Voltage Digital Substation Market Size, 2022 - 2034, (USD Billion)
  • The U.S. medium voltage digital substation market was projected to USD 0.9 billion, USD 1 billion, and USD 1.1 billion in 2022, 2023, and 2024, respectively since U.S. plays the major role in the global economy. In 2024, the U.S. had the largest economy in the world, with a gross domestic product of just around USD 29 trillion. The U.S. plays a pivotal role in the market, driven by its advanced energy infrastructure and large-scale industrial base.
     
  • The U.S has been investing large amounts in the various end-use industries to expand the business and grow industrialization further. In 2024, the U.S. Department of Energy (DOE) announced investments through the second round of GRIP funding, totaling about USD 4.2 billion for 46 projects in 47 states and the District of Columbia. As industrialization accelerates and energy demand surges, such initiatives will continue to fuel the expansion of the MV digital substation market.
     
  • Europe possesses a considerable portion of the medium voltage digital substation market because of its policy regulations, development in renewables, industrial automation, and modernization of infrastructure. Moreover, acceleration of the region’s focus towards reducing carbon emissions, digitalization of power systems, and enhanced energy security is further boosting smart grid infrastructure development where digital substations are key components.
     
  • In Addition, Asia Pacific is home to some of the world’s fastest-growing economies, including China, India, Japan, and South Korea, where urbanization and industrialization are driving demand for reliable and efficient power distribution systems. The expansion of industries such as manufacturing, oil & gas, mining, and chemicals require advanced digital substations to ensure stable power supply and optimize energy consumption.
     
  • In Middle East and Africa, countries are investing heavily in power generation, transmission, and distribution networks to support industrial expansion and economic diversification. Countries such as Saudi Arabia, the UAE, South Africa, and Egypt are undertaking massive infrastructure projects, increasing the demand for advanced medium voltage digital substations to ensure reliable and efficient power distribution.
     

Medium Voltage Digital Substation Market Share

Top 4 companies, including ABB, General Electric, Siemens, and Schneider Electric hold more than 30% market around the world. The incessant focus on technology, a wide array of products, and a global presence drive companies to participate in merger and acquisition activities. The development in the industrial field is catered to by offering industrial control systems such as switchgear, transformers, and circuit breakers along with their protection and digital substations, which face constant changes, providing ever-growing capacity and sophistication of the underpinning offer.
 

In December 2047, Hitachi Energy invested nearly USD 47 million to further its global strategy to facilitate the transition to clean energy. This expansion, which is expected to be completed by the end of 2025, will increase the factory's production capacity by more than 40% and create up to 200 new jobs.
 

In July 2024, Toshiba Group has announced a USD 6 million investment to upgrade its power transmission and distribution equipment manufacturing facilities in India. The company revealed that TTDI (Toshiba Transmission & Distribution Systems India Pvt Ltd) aims to boost its production capacity for power and distribution transformers by around 150% compared to the fiscal year 2023, with this expansion planned for the period between FY 2024 and FY 2026.
 

In January 2024, Hitachi Energy innovated its substations systems, working on its pioneering digital substation technology with the all-new SAM600 3.0, a process interface unit (PIU), to help transmission utilities accelerate the adoption of digital substations. As a merging unit, SAM600 will speed the upgrade of conventional substations to digital substations. They bridge the gap by converting analog signals and digitally distributing current and voltage information throughout the substation and to the control center.
 

Medium Voltage Digital Substation Market Companies

Major players operating in the medium voltage digital substation industry are:

  • ABB
  • Belden
  • Cisco Systems
  • Eaton
  • Efacec
  • General Electric
  • Grid to Great
  • Hitachi Energy
  • Larsen & Toubro Limited
  • Netcontrol Group
  • Schneider Electric
  • Siemens
  • SIFANG
  • Tesco Automation
  • Texas Instruments Incorporated
  • Toshiba
     

Medium Voltage Digital Substation Industry News

  • In December 2024, the Federal Executive Council approved around USD 160 million for the initial phase of the Presidential Power Initiative, commonly referred to as the Siemens Project. This phase encompasses engineering, procurement, construction, and financing of 330/132 kV and 132/33 kV substations in Onitsha, Offa, Abeokuta, Ayede, and Sokoto.
     
  • In November 2024, At Enlit Europe 2024, Schneider Electric unveiled new innovations and partnerships, showcasing advanced technologies aimed at optimizing energy flow management in smart grids. The company demonstrated the Power Logic T300 RTU, which is virtualized on the E4S hardware platform, streamlining substation design and improving operational efficiency.
     
  • In July 2024, Dubai Electricity and Water Authority (DEWA) successfully commissioned eight new 132 kV transmission substations in the first half of 2024, representing a major investment of AED 1.36 billion. This expansion, which includes 89 kilometers of ground cable, aims to enhance the efficiency of the 132 kV transmission network and address the increasing electricity demand across Dubai.
     
  • In February 2024, GE Vernova’s Grid Solutions business announced the launch of GridBeats, a comprehensive portfolio of software-defined automation solutions aimed at streamlining grid digitalization and enhancing grid resilience. Amid growing climate concerns, grid operators worldwide are responding to regulatory, consumer, and societal demands to achieve net-zero emissions and deepen their commitment to sustainability.
     

Medium voltage digital substation market research report includes in-depth coverage of the industry with estimates & forecast in terms of “USD Million” from 2021 to 2034, for the following segments:

Market, By Component

  • Substation automation system
  • Communication network
  • Electrical system
  • Monitoring & control system
  • Others

Market, By Architecture

  • Process
  • Bay
  • Station

Market, By End Use

  • Utility
  • Industrial

Market, By Installation

  • New
  • Refurbished

The above information has been provided for the following Regions and countries:

  • North America
    • U.S.
    • Canada
    • Mexico
  • Europe
    • UK
    • France
    • Germany
    • Italy
    • Russia
    • Spain
  • Asia Pacific
    • China
    • Australia
    • India
    • Japan
    • South Korea
  • Middle East & Africa
    • Saudi Arabia
    • UAE
    • Turkey
    • South Africa
    • Egypt
  • Latin America
    • Brazil
    • Argentina
Authors: Ankit Gupta, Utkarsh Mahajan
Frequently Asked Question(FAQ) :
Who are the key players in medium voltage digital substation industry?
Some of the major players in the industry include ABB, Belden, Cisco Systems, Eaton, Efacec, General Electric, Grid to Great, Hitachi Energy, Larsen & Toubro Limited, Netcontrol Group, Schneider Electric, Siemens, SIFANG, Tesco Automation, Texas Instruments Incorporated, Toshiba.
What will be the size of electrical systems segment in the medium voltage digital substation industry?
How much is the U.S. medium voltage digital substation market worth in 2024?
How big is the medium voltage digital substation market?
Medium Voltage Digital Substation Market Scope
  • Medium Voltage Digital Substation Market Size
  • Medium Voltage Digital Substation Market Trends
  • Medium Voltage Digital Substation Market Analysis
  • Medium Voltage Digital Substation Market Share
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    Base Year: 2024

    Companies covered: 16

    Tables & Figures: 20

    Countries covered: 21

    Pages: 121

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