Heavy-Duty Vehicle Braking System Market Size - By Braking System, By Technology, By Vehicle, By Sales Channel, Analysis, Share, Growth Forecast, 2025 - 2034

Heavy-Duty Vehicle Braking System Market Size

The global heavy-duty vehicle braking system market size was valued at USD 3 billion in 2024 and is projected to grow at a CAGR of 5.1% between 2025 and 2034. The rising road accidents with heavy-duty vehicles is forcing government to bring in regulations regarding advanced braking systems within commercial vehicles, which is driving the use of advanced braking systems.
 

These new regulations have increased the adoption of safety features for heavy-duty vehicles including anti-lock braking systems, electronic stability control, and automated emergency braking. These are already in use for cars in the EU region, and with the enforcement of General Safety Regulation and FMVSS in the USA, stronger brakes should be put in advanced commercial vehicles.

As an example, starting July 2022 in Europe, all new commercial vehicles should come with safety technologies such as Anti-lock Braking Systems, Electronic Stability Control, Automated Emergency Braking, and Lane Departure Warning System. This has increased the penetration of advanced braking systems by European manufacturers such as Daimler and Volvo.
 

The demand for e-commerce services, infrastructure projects, and urbanization has increased the need for heavy-duty trucks as well as construction vehicles and buses. This has made it imperative to have strong and efficient braking systems for vehicles operating under severe conditions and handling heavy loads. Because of that, commercial and construction companies invest in vehicles with effective and reliable braking systems to promote safety and efficiency.
 

The targets set by corporations and government to cut down carbon emissions have made the switch over to electric and hybrid vehicles compulsory. Many electric vehicles come with pre-installed regenerative braking systems, which improve vehicle energy efficiency. The shift toward electric vehicles (EVs) and hybrid models has driven demand for specialized braking systems compatible with these platforms.
 

Heavy-Duty Vehicle Braking System Market Trends

The use of electric and hybrid heavy-duty vehicles is booming, leading to the proliferation of regenerative braking systems. These systems store elastic energy in the vehicle battery from braking effort and were first used in electric vehicles to extend the range per charge. Other benefits include improved vehicle fuel efficiency and extended lifespan of brake systems. Key players are focusing on and investing in regenerative technology development to meet the increasing demand for energy-efficient, environmentally friendly heavy-duty vehicles, making this a key trend as focus on environmental and efficiency factors grows.
 

Powerful vehicles are increasingly adopting features of ADAS, including Automatic Emergency Braking, Lane Departure Warning, and Adaptive Cruise Control, to bolster safety and efficiency in operations. These systems can carry out actions such as automated and semi-autonomous interventions because of the sophisticated braking system that is put in place, which minimizes the chances of accidents. With the adoption of tighter regulations, more heavy-duty vehicles are being manufactured with ADAS, and new advanced braking technologies are being developed which support these systems.
 

Heavy-Duty Vehicle Braking System Market Analysis

Based on braking system, the market is segmented into disc brakes, drum brakes, electric brakes, hydraulic brakes. In 2024, the disc brakes segment accounted for over 42% of the heavy-duty vehicle braking system market share and is expected to exceed USD 2 billion by 2034.
 

• The growth of segment can be attributed to their open form which helps in heat dissipation, which reduces the risk of brakes fading. This is critical for vehicles that are heavy-duty and need to undergo long routes while carrying bulky loads.
   
• Their open design also enables them to expel water more efficiently, which guarantees dependable braking in wet conditions, thus enhancing safety.
   
• Furthermore, disc brakes are generally more cost-effective than other types owing to their low maintenance requirements and high service life under high use, which benefits fleet operators. These benefits, along with the increasing concern for safety and better braking response are contributing to its increased use in heavy-duty vehicles.

Based on the sales channel, the heavy-duty vehicle braking system market is divided into OEM and aftermarket. The agreed OEM segment held around 74% of the market share in 2024 mostly because of the OEM’s preset contracts.
 

• These contracts value compliance with technical planning, performance, and regulatory standards. This is very important for safety and reliability in heavy-duty vehicles.
   
• As a result, such relations allow vehicle manufacturers to fit approved braking systems at the very beginning. This negates possible adaptation problems and minimizes the need for changes at a later stage.
   
• Also, operatively supplied brake system are normally offered with the warranty and other services, which increases fleet operators’ assurance on system reliability and maintenance.
   
• With increasingly stringent safety requirements, the OEMs now have greater responsibility. Such manufacturers want safe, effective, and compliant braking systems that work in tandem with new technologies like ADAS.

In 2024, the Germany heavy-duty vehicle braking system market accounted for over 24% revenue share and is expected to exceed USD 525 million by 2034.
 

• The presence of strong automotive sector in the country provides a strong base for production of commercial vehicles and development of vehicle components including braking systems.
   
• The region's monopolized market can further be attributed to ensuring European legislative policies such as the General Safety Regulation. This increase in market demand allows Germany to maintain its standing as a leader in the industry.
   
• Country’s such as China, Japan, and South Korea have a huge manufacturing base and are emerging as strong contenders in the market for heavy-duty vehicle braking systems.
   
• The increasing construction and logistics business along with the rapid adoption of safety rules and electric vehicles set forward the demand for superior braking systems. Coupled with heightened standards for vehicle safety and infrastructure development, countries such as India and other Southeast Asian nations have enabled the region to prioritize the market need.
   
• The North American heavy-duty vehicle braking system market is prominent due to its operational hubs and major automotive manufacturers such as Ford and Daimler. Safety standards such as the FMVSS encourage the use of aerostatic and safety braking systems.
   
• Also, the improvement of market expansion due to increasing fleet automation alongside the adoption of air disc brakes and other safety features and electric vehicles in the region also contributes.
   

Heavy-Duty Vehicle Braking System Market Share

ZF Friedrichshafen and Knorr-Bremse collectively held a substantial market share of over 22% in the heavy-duty vehicle braking system industry in 2024.
 

• These companies focus on developing advanced braking systems development, including air disc brakes, electronic stability control (ESC), and regenerative brakes.
   
• ZF integrating braking and chassis control and industry standard setting by Knorr-Bremse with their air brake system expertise sets the industry standard.
   
• The demand for their products remains intact due to well-established partnerships with major automobile manufacturers across the globe. They both are moving along the competitive norm and invest heavily in R&D, which positions them as market majors in the ever-changing automated and electric vehicle braking technology.
   

Heavy-Duty Vehicle Braking System Market Companies

Major players operating in the heavy-duty vehicle braking system industry are:

• Aisin Seiki
• Akebono Brake Industry
• Brembo
• Continental
• Cummins
• Haldex
• Knorr-Bremse
• Meritor
• Robert Bosch
• ZF Friedrichshafen
   

The heavy-duty vehicle braking system market is highly competitive as various enterprises work toward gaining significant market shares through improving technology and product innovation. The increase in competitiveness is facilitated by greater regulatory concern regarding the safety of vehicles and advances in braking systems that improve control, reliability, minimize stopping distances, and enhance performance measures of the vehicle. Cost and locally oriented players are making competition stiff by providing more affordable and more specific solutions. These players usually concentrate on specific applications or areas, such as extreme compliance or environmental conditions enforcement, which are not served well by manufacturers who are more generalist in approach.
 

There are market opportunities for advanced braking system manufacturers to adapt their products to the needs of features required for the next generation electrified and autonomous heavy-duty vehicles. The focus on materials, designs, and technologies which improve the efficiency of vehicles, such as electric and hybrid heavy-duty vehicles, coupled with the global push to reduce environmental pollution, increases the need for improvement in braking performance.
 

Heavy-Duty Vehicle Braking System Industry News

• At Automechanika 2024 in Frankfurt this past September, Cummins exhibited its new Euclid-branded remanufactured calipers aimed at the European market, as well as its sophisticated Meritor Air Disc Brake calipers for buses, trucks, and trailer units. Along with these technologies, Cummins also introduced its updated disc brake pad technologies for European expansion, including Positive Pad Retraction for better durability and efficiency.
   
• In May 2024, HDNABI announced the establishment of HDNABI North America Brake Industry, a new company focused on producing air disc brake (ADB) and axle systems for North American heavy-duty vehicles. The new facility near Atlanta, Georgia, will manufacture advanced ADB technology, aiming to enhance braking performance, extend lifespan, and reduce maintenance costs for OEMs and fleet operators across North America.
   

The heavy-duty vehicle braking system market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn) & shipment (Units) from 2021 to 2034, for the following segments:

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Market, By Braking System

• Disc brakes
• Drum brakes
• Electric brakes
• Hydraulic brakes

Market, By Technology

• Anti-lock braking system (ABS)
• Electronic stability control (ESC)
• Traction control system (TCS)
• Automated emergency braking (AEB)
• Regenerative braking system

Market, By Sales Channel

• OEM
• Aftermarket

Market, By Vehicle

• Trucks
• Buses
• Construction & mining vehicles
• Agricultural vehicles

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
  • Nordics
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • ANZ
  • Southeast Asia
• Latin America
  • Brazil
  • Mexico
  • Argentina
• MEA
  • UAE
  • Saudi Arabia
  • South Africa