Electric Vehicle DC Contactor Market Size - By Voltage, By Application, Analysis, Share, & Growth Forecast, 2025 - 2034

Report ID: GMI10956
   |
Published Date: May 2025
 | 
Report Format: PDF

Download Free PDF

Electric Vehicle DC Contactor Market Size

The global electric vehicle DC contactor market was estimated at USD 119.2 million in 2024 and is expected to reach USD 248.5 million by 2034, growing at a CAGR of 7.9% from 2025 to 2034. The adoption of electric vehicles globally coupled with the development of DC Contactor technologies is increasing the deployment of products. Advances in compact and efficient durable contactors are driving the market.
 

Electric Vehicle DC Contactor Market

For instance, the development of industry infrastructure and technological innovations drives this growth further. BP’s commitment in February 2023 to spend 1 billion on expanding EV charging hubs across the US. The market's need for powerful controllers fortifies operational safety, which, in turn further increases the demand for efficient power management systems.
 

Innovations in DC contactor design are reinforcing this growth trend with the advancements improving vehicle performance and to automakers meet stringent regulatory requirements related to safety, energy efficiency, and sustainability. Modern electric drive trains and auxiliary systems now come with new contactors that have minimal contact wear and enhanced arc suppression features along with a long operational lifespan.
 

The tariffs set forth during the Trump administration, had a notable impact on the electric vehicle (EV) DC contactor market. For manufacturers based in the U.S., the emergence of tariffs caused an acute price increase for these materials and components, leading to supply chain disruptions. Domestic producers were impacted, but there was an increase in the overall production cost of EVs which made it difficult for automakers to continue offering competitively priced vehicles. In addition, the tariffs forced industry to make a lot of short-term changes that stunted growth and innovation in the EV DC contactor market.
 

Electric Vehicle DC Contactor Market Trends

The electric vehicle DC contactor industry is experiencing robust growth propelled by the global shift toward electrification and the increasing demand for efficient and reliable power management solutions in EVs. DC contactors play a critical role in managing high-voltage circuits, ensuring safety, and enhancing the performance of electric vehicles.
 

Ongoing expansion is being assisted by the persistent development of technology. Business participants from various countries are making investments in different regions and working toward coming up with efficient driving techniques in reference to transportation. Furthermore, expansion of digitized digital systems allows remote control, forewarned upkeep, advanced automation, and other features serving to increase operational efficiency while keeping forward with changing industry needs and requirements.
 

For instance, in January 2025, the Federal Highway Administration (FHWA) of the United States Department of Transportation declared a grant of USD 635 million for the advancement of Electric Vehicle (EV) chargers along with alternative fuelling infrastructure. The funds are stated to establish more than 11,500 EV charging ports, hydrogen, and natural gas fuelling stations which will further enhance interconnectivity within the local communities and along the main corridors.
 

Supportive government policy is available for use as the interface of the infrastructure likely to propel the use of EVs whose development is sorely lacked in contracts with DC contactors. Construction policies establish the criteria ensuring that the raw parts as of DC contactors fulfil the fundamental needs of safety and performance which prompts the building businesses to offer new reliable technologies.
 

Electric Vehicle DC Contactor Market Analysis

Electric Vehicle DC Contactor Market Size, By Voltage, 2022 - 2034 (USD Million)
  • The global market for electric vehicle DC Contactor was estimated to be USD 108.9 million, USD 113.7 million, and USD 119.2 million in 2022, 2023, and 2024 accordingly. Based on the voltage, the market is segmented into high and low voltage.
     
  • The high voltage DC contactors for electric vehicle market is expected to surpass USD 141 million by 2034, fueled by the rapid global transition toward electric mobility and the increasing demand for high-performance EV components. High voltage DC contactors are critical for ensuring safety and reliability in electric powertrains, as they manage the flow of electricity between the battery and various high-voltage systems.
     
  • The low voltage electric vehicle DC contactor market is predicted to showcase 6% growth rate till 2034, driven by the rising demand for compact and efficient electrical systems in next-generation electric and hybrid vehicles. The integration of advanced electronics with more energy-efficient components is expected to surge the market.
     
Electric Vehicle DC Contactor Market Revenue Share, By Application, 2024
  • Based on the application, the electric vehicle DC contactor market is segmented into battery management systems, inverters, heating, ventilation, and air conditioning (HVAC) and charging systems. The charging system application industry witnessed a market share of over 35.6% by 2034, driven by advancements in high-voltage and high-current contactor technology enabling faster charging speeds and improved thermal management, making them suitable for a wide range of charging applications.
     
  • The increasing demand for intelligent energy solutions in electric mobility and energy storage. The rising adoption of smart charging technologies, which allow users to remotely monitor, schedule, and manage charging sessions in real time. These systems enhance energy efficiency, reduce grid load during peak hours, and offer greater convenience for end-users.
     
  • The inverter segment within the electric vehicle DC contactor industry is expected to surpass USD 59 million by 2034, fueled by the rising demand for efficient and reliable power conversion systems in EVs. Inverters play a critical role in electric vehicles by converting the DC power stored in batteries into AC power to drive the electric motor.
     
  • The Heating, Ventilation, and Air Conditioning (HVAC) application segment of the electric vehicle (EV) DC contactor market is projected to grow at a CAGR exceeding 7.3% through 2034, reflecting the rising demand for energy-efficient thermal management systems in electric vehicles. This has heightened the need for reliable DC contactors that can manage frequent switching and varying current loads within compact spaces.
     
  • Automakers are increasingly integrating advanced HVAC technologies which require precise and dependable electrical switching. DC contactors play a vital role in safely managing the power supply to these components, ensuring consistent performance even under high-load or fluctuating environmental conditions.
     
  • The market growth is further supported by ongoing advancements in power electronics and the transition to higher voltage architectures, which allow for faster charging and improved energy efficiency and the growing penetration of electric commercial vehicles and high-performance EVs is amplifying the need for robust inverter solutions, positioning the DC contactor market as a key enabler in the evolving EV powertrain landscape.
     
U.S. Electric Vehicle DC Contactor Market Size, 2022 - 2034 (USD Million)
  • The U.S. electric vehicle DC contactor market was valued at USD 18.9 million, USD 19.5 million, and USD 20.5 million in the year 2022, 2023, & 2024 respectively, supported by the country’s automotive industry. Government policies are increasingly encouraging EV adoption along with robust research and development support technology innovation in the DC contactor scope. The country continues to hold the market spearheading it with market share, regulation support and innovation prowess.
     
  • For example, in July 2024, the Electric Vehicle Initiative and Advance Manufacturing West (EV and AMD-W) announced funding of USD 1.7 billion to boost EV manufacturing in the U.S. Auto factories. This funding, provided through the Domestic Manufacturing Conversion Grant Program, aims to support the transformation of existing facilities into EV production plants by offering cost-shared grants, which in turn will augment the deployment of DC contactors over the forecast period.
     
  • The Europe electric vehicle (EV) DC contactors market is projected to grow at a compound annual growth rate of 7% till 2034. This is due to the comprehensive adoption of EVs in Europe owing to the available government subsidies and emission reduction policies aimed at curbing carbon emissions. A steep rise is expected in the charging infrastructure as well as the battery management systems associated with EVs. Thus, there will be greater needs for DC contactors with improved efficiency, reliability, and performance.
     
  • For instance, in February 2025, the European Union announced funding of USD 339 million dedicated under Alternative Fuels Infrastructure 2 (AFIF 2) which is aimed toward accelerating the US charging infrastructure growth for heavy-duty electric vehicles. This funding will support the installation of 4,757 charging points specifically designed for electric and light commercial vehicles across Europe.
     
  • The Asia Pacific market for electric vehicle DC contactors is anticipated to exceed USD 97 million by 2034, fueled by the increasing adoption of EV and technological innovations. The rising internal combustion engines vehicles within the region unlocks a vast potential for developing economies.
     
  • For example, in April 2025, TDK Corporation launched HVC50, an advanced high-voltage DC contactor for modern electrification applications. It is intended for use in EV traction systems, megawatt-charging systems (MCS), and energy storage systems (ESS). In addition, manufacturers are focusing on the development of more effective and user-friendly charging systems to combat changing consumer behavior which is beneficial for the growth of EV charging stations in the region.
     
  • The contactor market for electric vehicles in the Middle East and Africa will continue growing due to more international automotive manufacturers establishing their charging infrastructure- including the localization of production- business models, and sustaining higher demand for dependable, high-performing D? contactors.
     

Electric Vehicle DC Contactor Market Share

The top 4 leading players in the EV DC contactor industry include TE Connectivity, Panasonic Corporation, Eaton Corporation, and Mitsubishi Electric holds a market share of over 30% in the year 2024. TE Connectivity stands out for its advanced high-voltage contactors specifically designed for electric and hybrid vehicles, with a strong focus on adhering to strict safety and reliability requirements. Manufacturers in the electric vehicle (EV) DC contactor market are adopting a range of strategic initiatives to strengthen their market position and meet evolving industry demands.
 

Key strategies include investing heavily in research and development to create compact, high-efficiency, and durable contactors capable of handling high voltages and currents in modern EV systems. Companies are also focusing on forming strategic partnerships and joint ventures with automakers, energy storage firms, and infrastructure developers to expand their product reach and align with electrification trends.
 

Electric Vehicle DC Contactor Market Companies

  • TE Connectivity provides a full line of electric and hybrid vehicle contactors. TE’s specialty is in high-voltage contactors that enable power Switching to be done safely and efficiently for battery management systems, charging systems, and power distribution units.
     
  • Eaton applies their extensive power management expertise towards the growing market for transportation electrification. The company manufactures high power rated DC contactors that are used in electric and hybrid vehicles. These models prioritize safety, efficiency, and longevity. The contactors are designed for high voltage and high current applications like battery management systems, electric drivetrains, and EV charging stations, which means they are quintessential for use in modern EVs.
     
  • Mitsubishi Electric designs high performance rated DC contactors that meet the specifications for modern electric and hybrid vehicles such as high voltage range, compact size, and thermal performance. These contactors are heavily utilized in EV battery systems, powertrains, and charging systems, thereby helping safe and efficient power management.
     

Major players operating in the electric vehicle DC contactor industry are:

  • ABB
  • Carlo Gavazzi
  • Eaton
  • Fuji Electric
  • Geya
  • L&T
  • Lovato Electric
  • LS Electric
  • Mitsubishi Electric
  • Panasonic
  • Rockwell Automation
  • Schaltbau
  • Schmersal
  • Schneider Electric
  • Sensata Technologies
  • Siemens
  • TE Connectivity
  • Toshiba
     

Electric Vehicle DC Contactor Industry News

  • In March 2025, Siemens strengthened its competitiveness in both its automation and electric vehicle (EV) charging businesses. The company will focus on growth markets and improving customer orientation in automation, while concentrating on fast-charging infrastructure for depots, fleets, and en-route charging in the EV charging sector.
     
  • In January 2025, Schaltbau introduced an upgraded Eddicy C303 contactor with capabilities of managing a continuous current of 500 amps. With this upgrade, Schaltbau achieves another milestone in improving the reliability and efficacy of its DC solutions. This marks yet another step from Schaltbau towards innovation and dependability in powering modern electrical systems with high demand across various sectors.
     
  • In September 2024, Siemens announced the successful carve-out of its eMobility business, combining Siemens eMobility and Heliox into a dedicated legal structure. This move, aimed at fostering entrepreneurial freedom and agility, allows the company to better navigate the dynamic electric vehicle charging market.
     
  • In June 2024, Sensata Technologies expanded its low-power products with the SGX Series contactors SGX150, SGX250, SGX400. The SGX Series with the new models were designed to provide unmatched dependability and compact efficiency. The new SGX Series offers optimal performance for residential energy storage systems, DC fast-charging infrastructure, industrial electric forklifts, and Automated Guided Vehicles (AGVs).
     
  • In May 2024, ABB announced collaboration with Nederman to implement contactor technology from ABB and other sustainable automation solutions into electric vehicle manufacturing plants. The focus is to enhance emission and energy efficiency in EV production lines while utilizing ABB’s high-voltage contactors for power management. This partnership solidifies ABB’s position in the market and towards the electric vehicle contactor industry to support sustainable manufacturing initiatives.
     

This electric vehicle DC contactor market research report includes in-depth coverage of the industry with estimates & forecast in terms of “USD Million” from 2021 to 2034 for the following segments:

Market, By Voltage

  • High voltage (>60V)
  • Low voltage (≤60V)

Market, By Application

  • Battery management systems
  • Inverters
  • Heating, Ventilation, and Air conditioning (HVAC)
  • Charging systems

The above information has been provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
    • Mexico 
  • Europe
    • Germany
    • France
    • UK
    • Spain
    • Italy
  • Asia Pacific
    • China
    • India
    • Japan
    • Australia
    • South Korea
  • Middle East & Africa
    • Saudi Arabia
    • UAE
    • South Africa
  • Latin America
    • Brazil
    • Argentina

 

Authors: Ankit Gupta, Shashank Sisodia
Frequently Asked Question(FAQ) :
How much is the U.S. electric vehicle DC contactor market worth in 2024?
The U.S. electric vehicle DC contactor market was worth over USD 20.5 million in 2024.
Who are the key players in electric vehicle DC contactor market?
How big is the electric vehicle DC contactor market?
What will be the size of high voltage segment in the electric vehicle DC contactor industry?
Electric Vehicle DC Contactor Market Scope
  • Electric Vehicle DC Contactor Market Size
  • Electric Vehicle DC Contactor Market Trends
  • Electric Vehicle DC Contactor Market Analysis
  • Electric Vehicle DC Contactor Market Share
Related Reports
    Authors: Ankit Gupta, Shashank Sisodia
    Buy Now
    $4,123 $4,850
    15% off
    $4,840 $6,050
    20% off
    $5,845 $8,350
    30% off
        Buy now
    Premium Report Details

    Base Year: 2024

    Companies covered: 18

    Tables & Figures: 35

    Countries covered: 18

    Pages: 129

    Download Free PDF

    Top