Condensing Food Processing Boiler Market Size – By Product, By Fuel, By Capacity, Analysis, Share, Growth Forecast, 2025 – 2034

Condensing Food Processing Boiler Market Size

The global condensing food processing boiler market was valued at USD 279.1 million in 2024 and is expected to reach USD 446.9 million by 2034, growing at a CAGR of 4.8% from 2025 to 2034. The focus on cleaner energy and the improvements in heating technology aimed at increasing functional performance while lowering emissions will enhance the business dynamics.
 

The robust industrialization in key regions coupled with rising investments in energy infrastructure projects will proliferate the industry penetration. Rising awareness about the importance of reliable, energy-efficient boiler technologies paired with advancements in digital integration will create favorable business scenario.
 

Environmental policies that focus on the modernization and improvement of existing boiler systems will boost the condensing food processing boiler market prospects. The constant refurbishment and development of industrial facilities in tandem with the increasing requirements of dependable steam generating units will increase the demand for fire-tube food processing boiler. These boilers are important in processes including cooking, cleaning, pasteurization, and sterilization. Designed to safeguard food hygiene and safety compliance, these machines also ensure the quality of the processed items. Constant shift from traditional units to low emission heating systems will foster the industry growth.
 

Enhanced automation for boiler operation along with development of IoT-enabled boiler monitoring systems will escalate the business scenario. Government subsidies for clean energy adoption and reduction in operational expenses through fuel-efficient boilers in line with expansion of global food processing facilities will amplify the demand these units.
 

Condensing Food Processing Boiler Market Trends

The boiler industry is experiencing remarkable growth owing to its emphasis on efficiency, cost-effectiveness, and user-friendly operation. Continuous innovations in boiler systems comprising of the advanced heat exchangers, integration of digital controls, and intelligent combustion systems will foster the demand for food processing boiler.
 

For instance, according to IBEF Global food consumption is expected to reach USD 1.2 trillion by 2025-26, driven by urbanization, evolving dietary habits, and rising disposable incomes. The increasing preference for convenience foods coupled with a growing focus on healthier and sustainable choices is reshaping consumption patterns worldwide.
 

The growing need for processed foods brought about by consumer behaviour, urbanization, and rising average income will enhance the condensing food processing boiler market outlook. Moreover, capitalizing on the current trends of lower carbon footprint operations will increase expenditures on energy waste recovery in food processing plants as well as food preservation technologies, which will positively impact the industry.
 

For instance, in July 2023, the Department of Energy awarded funding to 16 projects across 14 states in the amount of USD 23.4 million in support of carbon management activities. These projects were carried out by universities and businesses which assisted in the carbon capture, transport, and storage technology development through community engagement activities. The projects intended to mitigate emissions from industrial facilities and power plants in support of the national climate goals.
 

Developments in corrosion-resistant materials and improved heat exchanger designs are enhancing the durability and lifespan of these systems, making them an attractive long-term investment. Moreover, the market participants are paying considerable attention to the compliance with food safety norm specifications, as well as the provision of boiler systems sanitation and hygiene, which will improve the business environment.
 

For instance, by June 2024, the Ministry of Food Processing Industries had sanctioned 399 Cold Chain projects, 41 Mega Food Parks, 76 Agro-processing clusters, and 588 Food Processing Units. Furthermore, 61 projects for Backward and Forward Linkages and 52 Operation Green projects were approved under different components of PMKSY.
 

Condensing Food Processing Boiler Market Analysis

• The condensing food processing boiler industry was estimated at USD 252.7, 265.7 and 279.1 million in 2022, 2023 and 2024 respectively. Based on capacity, the industry is segmented into 10 MMBTU/hr, 10 - 25 MMBTU/hr, 25 - 50 MMBTU/hr, 50 - 75 MMBTU/hr, 75 - 100 MMBTU/hr, 100 - 175 MMBTU/hr, 175 - 250 MMBTU/hr, and > 250 MMBTU/hr. These units are increasingly adopted propelled by increasing emphasis on energy efficiency, emission reduction, and operational cost savings in food manufacturing facilities.
   
• The 10 MMBTU/hr capacity condensing food processing boiler market is expected to grow at a CAGR of over 4% through 2034. Compact design, installation simplicity, energy savings and reliable condensing boiler performance have made these boiler types popular among companies moving away from non-condensing types. Increasing regulatory pressure on small-scale food processors to adopt cleaner and more efficient heating solutions is further propelling market growth.
   
• The 10 - 25 MMBTU/hr capacity condensing food processing boiler market is projected to reach over USD 25 million by 2034. Escalating investment by the key industry public and private players to improve existing boiler design and comply with new environmental codes and efficiency standards will complement the demand for these units.
   
• For instance, during the COP28 summit in 2023, almost two hundred countries came together and reached a significant decision where, for the first time, they pledged to double the global annual rate of energy efficiency improvements by 2030. This commitment was made to fast-track decarbonization, improve economic growth, and assure energy security along with better efficiency innovation.
   
• The 25 - 50 MMBTU/hr capacity condensing food processing boiler is expected to grow at a CAGR of over 5% till 2034. This range of boiler are designed to provide thermal efficiency and incorporating smart heat recovery systems including economizers. Incorporation of smart control technologies that facilitate real time monitoring, predictive maintenance, and improved operational efficiency will energize the industry outlook.
   
• The 50 - 75 MMBTU/hr capacity condensing food processing boiler market is projected to reach over USD 50 million by 2034. Advancement in low-NOx and ultra-low-NOx burner technology coupled with the expansion of beverage processing plants requiring steam heating will proliferate the business landscape.
   
• For instance, in the Interim Budget 2024-25, the Ministry of Food Processing Industries received a total allocation of USD 396 million, reflecting an increase of approximately 13% over the revised estimates for FY 2024. This increase in funding was expected to improve the food processing infrastructure, increase value addition, and promote growth in a sustainable manner.
   
• The 75 - 100 MMBTU/hr capacity condensing food processing boiler has dominated market share of over 12% in 2024. Growth of industrial energy-as-a-service business models in association with increasing collaborations between food processors and energy firms will elevate the product deployment.
   
• The 100 - 175 MMBTU/hr capacity condensing food processing boiler market is projected to reach over USD 70 million by 2034. The implementation of waste heat recovery systems that enable food processors to reuse heat generated during the production process as well as the maintenance expenses will increase the demand of these units.
   
• For instance, the food processing industry attracted approximately USD 12.81 billion in FDI equity inflows between April 2000 and June 2024. This steady investment underscores the sector's growth potential, driven by rising consumer demand, policy support, and advancements in processing technologies.
   
• The 175 - 250 MMBTU/hr capacity condensing food processing boiler is expected to grow at a CAGR of over 2.5% through 2034. Increasing focus on automation in food manufacturing and need for better steam quality and efficiency in line with advancements in feedwater treatment technologies will augment the business landscape.
   
• The > 250 MMBTU/hr capacity condensing food processing boiler market was valued over USD 15 million in 2024. These types of boiler cater to the largest food production facilities, including multinational food processing corporations, large-scale beverage production, and bulk commodity processing. Moreover, adoption of AI-driven energy management systems will escalate the product demand.
   

• Based on product, the industry is segmented into fire-tube and water-tube. The water-tube condensing food processing boiler market has dominated 60.5% of the revenue share in 2024. Ongoing development and modernization of existing food processing facilities along with increasing demand for baked goods and dairy products will drive the product installation. In addition, rapid urbanization growth and shifts in dietary preferences along with the implementation of food safety regulations will encourage the industry outlook.
   
• The fire-tube condensing food processing boiler market will exceed USD 180 million by 2034. The industry is poised for substantial growth on account of their operational efficiency and incorporation of renewable energy sources. Favorable government regulations pertaining to emissions and air quality in association with innovation of emission control technologies to reduce environmental impact, which in turn will fuel the product deployment.
   
• For instance, in 2024, the FDA of the US published the newest version of the Voluntary National Retail Food Regulatory Program Standards. This aims to set essential components for proper food regulation on the state, local, tribal, and territorial levels. These standards offer a framework for the implementation of managing retail food programs and recognize the actions of regulatory bodies that further their implementation and continuous improvement of food safety programs.
   
• Based on fuel the market is segmented into natural gas, oil, coal and others. The natural gas condensing food processing boiler market is projected to reach over USD 150 million by 2034. The increasing natural gas infrastructure in line with advancement in boilers ability to deliver consistent steam and hot water production while maintaining lower operating costs will stimulate industry growth.
   
• For instance, India aims to secure USD 4.95 billion in investments by March 2024, which will enable the country to develop a natural gas pipeline infrastructure in the northeastern states and northern territories, including Kashmir and Ladakh. The national target for the share of natural gas in the energy mix of India is 15% by 2030 to   increase energy security.
   
• The oil condensing food processing boiler industry project to witness more than 4.5% CAGR till 2034. Food manufacturers in remote areas continue to rely on oil-based systems, particularly in industries requiring high-temperature steam generation for processes like sterilization, drying, and pasteurization.
   
• The coal condensing food processing boiler market held approximately 20% revenue share in 2024. These boilers are utilized where coal is still a readily available and inexpensive energy source, especially in large agricultural processing plants. Additionally, expansion of industrial equipment leasing services will augment the industry potential.
   
• For instance, in 2023, IEA claims that investment in energy would have risen to USD 2.8 trillion, out of which USD 1.7 trillion alone is going into clean energy technologies such as renewables, nuclear energy, renewable energy grids, and low-emission fuel sources. The remaining USD 1 trillion was spent on fossil fuels, with around 15% of that cash going for coal and the rest for oil and gas.
   

• U.S. condensing food processing boiler market was valued at USD 40.6, 42.8, 45.3 million in 2022, 2023 and 2024 respectively. The country will project over USD 70 million by 2034. Regulatory bodies, including the Occupational Safety and Health Administration and the Environmental Protection Agency, have implemented strict emissions limits on industrial sources that have prompted the use of these modern devices.
   
• North America condensing food processing boiler market will witness at a CAGR of over 4.5% till 2034. Growing expansion of frozen foods, organic products, and ready-to-eat meals coupled with incorporation emission reduction technologies and low-NOx burners will stimulate the business expansion.
   
• For instance, by 2025, over USD 230 billion will have been allocated to investments in energy manufacturing in the U.S., propelling the construction of over 920 new or expanded production facilities. These investments seek to increase domestic supply chains and expedite the move to a more sustainable energy future.
   
• The Europe condensing food processing boiler market was valued over USD 100 million in 2024. Ongoing investment in expansion and upgradation of existing industrial facilities combined with favorable incentives programs and rebates toward adoption of energy efficient technologies will boost the product demand. Furthermore, the area's increasing spending on research and development will boost the industrial potential.
   
• For instance, in 2023, Europe’s industrial sector boosted its research and development (R&D) investment by 9.8%, reflecting a strong commitment to innovation and technological advancement.
   
• The Asia Pacific condensing food processing boiler has dominated market share of over 30% in 2024. The region is experiencing significant growth owing to robust industrialization and urbanization growth across key geographies. Surging focus toward improving energy efficiency and emission reduction targets coupled with rising investment in food processing infrastructure will stimulate the market penetration.
   
• For instance, as estimated by the U.N. Human Settlements Programme, Asia’s urban population will grow by 50% and will add an additional 1.2 billion citizens into its cities by the year 2050. This expected urbanization will consequently escalate the need for infrastructure, energy, and planning.
   
• The Middle East & Africa condensing food processing boiler market is set to reach over USD 10 million by 2034. Increasing demand for premium-quality processed foods and rising need for multi-product processing capabilities in association with new efficiency labeling requirements for industrial boilers will augment the industry potential.
   
• For instance, in 2024, energy investment in the Middle East is anticipated to reach around USD 175 billion, with clean energy comprising around 15% of the overall funding. In the APS, there is a strong commitment towards the investment of clean energy, which is expected to grow more than threefold by the year 2030.
   
• The Latin America market is poised to grow at a CAGR of 3.5% till 2034. Increasing innovations in high-temperature-resistant gasket materials and improved sealing technologies to prevent heat loss in line with smart scheduling algorithms optimizing boiler runtimes will enhance the business outlook. Moreover, net zero commitment across the region will amplify industry growth.
   

Condensing Food Processing Boiler Market Share

• The top 5 players including Babcock & Wilcox Enterprises, Babcock Wanson, Bosch Industriekessel, ALFA LAVAL, and Viessmann together holds share of about xx% in the condensing food processing boiler industry. ALFA LAVAL commitment to innovation leads to increase its market share. For instance, Alfa Laval plans to launch its Hygienic WideGap heat exchanger that aims to reduce emissions related to food processing in May 2024. This technology increases energy productivity while reducing steam use by 55% and power use by 15%. This is a more efficient way of processing liquid foods that contain fibers and particles.
   
• Bosch Industriekessel advanced boiler technology is set for major expansion, strengthening their position as an industry leader. With developments in the heating system, energy use efficiency, and emissions reduction, the company maintains transformation throughout the industry.
   

Condensing Food Processing Boiler Market Companies

• ALFA LAVAL has reported USD 6.2 billion in net sales in 2024, a 6% increase from last year. Moreover, the order intake of the company increased by 7% to USD 6.9 billion as compared to 2023.
   
• Thermax has reported USD 860.9 million in revenue in the first three quarters of 2024. The company generated 356.7 million revenues from its industrial products segment in the first three quarters of 2024.
   
• Babcock & Wilcox Enterprises reported USD 651.1 million in revenue in the first three quarters of 2024. The company deals in 3 segments, Babcock & Wilcox Renewable, Babcock & Wilcox Environmental, and Babcock & Wilcox Thermal. Among the segments the Babcock & Wilcox Thermal segment reported USD 350.3 million in revenue in the first 9 months of 2024.
   

Major players operating in the condensing food processing boiler market are:

• ALFA LAVAL
• Babcock & Wilcox Enterprises
• Babcock Wanson
• BM GreenTech
• Bosch Industriekessel
• Clayton Industries
• Cleaver-Brooks
• Cochran
• Forbes Marshall
• Hurst Boiler
• Miura America
• Rentech Boiler Systems
• Thermax
• Thermodyne Boilers
• Viessmann
   

Condensing Food Processing Boiler Industry News

• In May 2024, Miura Co, a Japanese manufacturer of boilers, purchased Cleaver-Brooks, which accelerates innovation and sustainability. This acquisition even further enables Cleaver-Brooks to support a highly advanced energy conserving boiler solution while servicing the customers better. The company is ready to leverage Miura’s knowledge and further expand its presence in heat-intensive industries to achieve better productivity and increased corporate environmental responsibility.
   
• In February 2024, Babcock Wanson acquired VKK Group, which is a leading provider of industrial boiler solutions for the energy, food and chemical industries. Babcock Wanson’s strategic position is strengthened in Germany by VKK’s engineering, project execution, and maintenance capabilities while also using VKK’s Köthen and Duisburg facilities for condensing food processing boiler market growth.
   
• In February 2024, Miura launched a new program called Miura Care Program, which includes advanced preventative maintenance created with Hartford Steam Boiler. This program results in an easy maintenance experience which guarantees the best protection to the heating boiler systems. Moreover, Miura added more advanced Internet of Things (IoT) technology to the program to further improve predictive and preventative maintenance IoT for the ease of operation.
   
• In September 2023, Babcock Wanson successfully delivered a turnkey solution, providing steam to cookers at IRC Cucina’s newly established centralized kitchen in Trafford Park, powered by its BWD30 fire tube boiler. This strategic initiative not only guarantees the uninterrupted manufacturing of food products of high quality but also prepares the company for long term expansion. With an innovative 3-pass design, the BWD30 fire tube steam boiler has dry steam supplied to it in an efficient manner while simultaneously achieving an outstanding 97% availability rate to meet the demanding operational requirements.
   

The condensing food processing boiler market research report includes in-depth coverage of the industry with estimates & forecast in terms of volume (Units), Capacity (MMBTU/hr) & revenue (USD Million) from 2021 to 2034, for the following segments:

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Market, By Capacity

• 10 MMBTU/hr
• 10 - 25 MMBTU/hr
• 25 - 50 MMBTU/hr
• 50 - 75 MMBTU/hr
• 75 - 100 MMBTU/hr
• 100 - 175 MMBTU/hr
• 175 - 250 MMBTU/hr
• > 250 MMBTU/hr

Market, By Product

• Fire-Tube
• Water-Tube

Market, By Fuel

• Natural Gas
• Oil
• Coal
• Others

The above information has been provided for the following regions and countries:

• North America
  • U.S.
  • Canada
  • Mexico
• Europe
  • France
  • UK
  • Poland
  • Italy
  • Spain
  • Austria
  • Germany
  • Sweden
  • Russia
• Asia Pacific
  • China
  • India
  • Philippines
  • Japan
  • South Korea
  • Australia
  • Indonesia
• Middle East & Africa
  • Saudi Arabia
  • Iran
  • UAE
  • Nigeria
  • South Africa
• Latin America
  • Argentina
  • Chile
  • Brazil