Collaborative Robots Market Size – By Payload, By Application, By End Use Industry - Global Forecast, 2025 - 2034

Collaborative Robots Market Size

The global collaborative robots market size was valued at USD 1.86 billion in 2024 and is estimated to grow at 32.4% CAGR from 2025 to 2034. The increasing usage of collaborative robots in various industries is influenced by the demand to increase productivity and operational efficiency.
 

As per the International Federation of Robotics (IFR), worldwide penetration of collaborative robots is at 10.5% of all industrial robots in 2023. The use of collaborative robots cuts downtime, streamlines production processes, and allows for unfettered human-robot collaboration. Automotive, electronics, and logistics sectors are increasingly adopting collaborative robots to perform repetitive tasks and allow human workers to focus on higher-value operations. This shift enhances throughput while ensuring consistent quality and lowering operational costs.
 

Collaborative robots market is rising due to focus on the workplace safety along with strict labor regulations. Advanced safety features such as collision detection and force limitation are installed into collaborative robots so that they can work alongside human workers. According to a report by the Occupational Safety and Health Administration (OSHA), the workplace injuries in manufacturing settings has decreased with the integration of collaborative robots. With the focus of organizations being on enhancing employee safety and reducing compensation expenses, the use of collaborative robots is increasing.
 

The growing labor shortages in different industries is necessitating top companies to increase and improve automation solutions to keep productivity levels up. Collaborative robots are filling this void by carrying out labor-intensive tasks with accuracy, which in turn minimizes reliance on human labor and providing accurate output. With increasing labor shortages, particularly in developed countries, demand for collaborative robots is likely to increase.
 

The development of Industry 4.0 and smart manufacturing policies of various governments is driving the uptake of collaborative robots at an accelerated pace. Collaborative robots are an important element of smart factories, where they allow smooth collaboration between humans and robots by integrating IoT, AI, and machine learning solutions. This integration of automation and digitalization is expected to further enhance the market.
 

To leverage the thriving collaborative robots industry, participants need to concentrate on creating industry-specific collaborative robots solutions for automotive, electronics, and logistics to solve specific pain points such as precision assembly and high-speed sorting. AI and IoT integration investments will boost collaborative robot’s capabilities, allowing predictive maintenance and real-time adaptability in smart factories.
 

Collaborative Robots Market Trends

• One of the most prominent trends in the market for collaborative robots is the incorporation of artificial intelligence (AI) and machine learning (ML) into collaborative robots. The collaborative robots with help of AI can learn from repetitive human behavior and adjust to environmental changes, which makes them more flexible and efficient. The AI-inclusive collaborative robots can execute intricate tasks such as predictive maintenance and real-time quality control, cutting downtime and production line defects.
   
• There is increasing use of collaborative robots in the healthcare industry. Collaborative robots are used for procedures such as aiding surgeons, cleaning medical devices, and dispensing medication to the patients. As precision and hygiene requirements increase in healthcare settings, collaborative robots are poised to become more and more central to healthcare.
   
• The use of cloud-based monitoring and predictive maintenance on collaborative robots is becoming increasingly popular. Cloud integration enables real-time monitoring of the performance of collaborative robots and predictive analysis to spot potential failures ahead of time. This is aiding cost savings and enhancing operational continuity across industries.
   
• There is increasing focus on creation of collaborative robots with increased payload capacity to meet increasing industrial needs. In the past, collaborative robots had limited capabilities in terms of doing lightweight tasks, but technology advances are allowing collaborative robots to move heavier loads.

Based on payload, the collaborative robots market is divided into up to 5 kg, 5-10 kg, 10-25 kg, and more than 25 kg.
 

• The market for payload capacity of up to 5 kg was valued at USD 828.4 million in the year 2024. Payload capacity up to 5 kg collaborative robots lead the market as they find extensive use in light-weight applications like assembly, packaging, and quality inspection. These collaborative robots are best suited for small and medium-sized enterprises (SMEs) as they are economical and easy to operate.
   
• The market for payload capacity of 5-10 kg is expected to grow at a CAGR of 34.1% in the forecast period. Industrial-grade collaborative robots capable of handling payload between 5-10 kg are becoming more popular in fields that demand payload handling along with more involved tasks. Industrial-grade collaborative robots are widely deployed in material handling, and palletizing functions. Their versatility and accuracy lead them to serve best in batch production and mix-product assembly lines, where lots of reprogramming is needed.

Based on application, the collaborative robots market is divided into material handling, assembling & dissembling, welding & soldering, dispensing, processing, and others.
 

• The material handling in the market is projected to reach USD 12.61 billion by 2034. Material handling collaborative robots are transforming industrial logistics by safely collaborating with humans to automate repetitive tasks like picking and palletizing. They are fitted with state-of-the-art force-limiting sensors and machine vision. This enables them to accommodate diverse item shapes and weights while adhering to OSHA safety standards. Top models such as Universal Robots' UR10e and Omron's TM Series perform best at depalletizing and conveyor belt sorting, eliminating physical strain while enhancing throughput.
   
• The assembling & disassembling in the market is expected to grow at a CAGR of 34.4% in the forecast period. Collaborative robots that assemble and disassemble are transforming production lines by doing detailed, repetitive functions like screwdriving, component insertion, and part removal with human-level accuracy. Intended for human-robot collaboration safety, they provide force feedback and collision detection and enable workers to manually guide them for disassembling tasks involving complex activities such as recycling battery or circuit boards.
   

On the basis of end use industry, the collaborative robots market is divided into automotive, electronics, metals & machining, plastics & polymers, food & beverages, furniture & equipment, healthcare, logistics, and others.
 

• The automotive market was valued at USD 475.9 million in 2024. The automotive collaborative robots are advancing car manufacturing by performing operations such as welding, and part fitting alongside human employees. With the use of precision torque sensors and AI vision, collaborative robots such as the KUKA LBR iiwa facilitate perfect assembly of fragile parts such as dashboards or headlights.
   
• The logistics market is expected to grow at a CAGR of 42.8% in the forecast period. Logistics collaborative robots are streamlining the industrial supply chains by automating the transport of materials, inventory, and order fulfilment with effortless human collaboration. With autonomous navigation (LiDAR/SLAM) and payload capacities of up to 1,500kg, collaborative robots such as MiR1000 or OTTO Motors' models transport goods safely in dynamic warehouse settings.

• The market for collaborative robots in the U.S. was valued at USD 626.5 million in 2024. The U.S. collaborative robots market is leading the way in innovation, with companies like Universal Robots and Rethink Robotics making automation more accessible. Their focus on user-friendly solutions benefits both small businesses and large-scale manufacturers. US-built collaborative robots are exemplary for plug-and-play installation, with very simple programming interfaces that need no specialist training.
   
• The market in Germany is expected to be valued at USD 1.24 billion by 2034. Germany is in forefront in collaborative robot uptake, spurred by its robust manufacturing sector and Industry 4.0 drive. The collaborative robots are extensively used in automotive (BMW, Volkswagen) and industrial automation (Siemens) in Germany. German-designed collaborative robots such as KUKA's LBR iisy and Franka Emika's Panda focus on precision, and ease of integration with smart factory infrastructure, increasing productivity in assembly lines.
   
• The collaborative robots market in UK is expected to grow at a CAGR of 32.7% in the forecast period. The UK collaborative robot market is growing fast with robust adoption in aerospace (Rolls-Royce), pharma (GSK), and food manufacturing, where collaborative robots improve accuracy and hygiene. The UK government's Made Smarter initiative supports collaborative robots' adoption by providing funding for integration to enable manufacturers to save on deployment to bridge skilled labor shortages.
   
• The market for collaborative robots in China was valued at USD 153 million in 2024. The Chinese collaborative robot market is based on huge domestic demand and robust government incentives, with companies such as SIASUN being at the forefront of manufacturing innovation and service applications. The Chinese collaborative robots have the excellence of affordability and versatility becoming important in electronics assembly, automotive manufacturing, and logistics in e-commerce.
   
• The market for collaborative robots in India is expected to be valued at USD 1.65 billion by 2034. India's collaborative robot market is driven by manufacturers seeking for flexible automation solutions to ensure productivity while keeping the costs low. The startups such as Systemantics are manufacturing collaborative robot for SMEs with emphasis on easy programming and fast setup. Automotive, pharmaceutical, and electronics are among the industries that are increasingly using collaborative robot for assembly, packaging, and quality inspections. The drive by the government to encourage Industry 4.0 and smart manufacturing is opening positive grounds for integrating collaborative robots in factories.
   

Collaborative Robots Market Share

The collaborative robots industry is highly competitive, with top players such as Universal Robots A/S, ABB, FANUC America Corporation, KUKA AG, and Yaskawa America, Inc. holding a significant share of 65% in the global market. Top collaborative robots manufacturers are improving their products through sophisticated AI integration, enhanced safety aspects, and intuitive programming interfaces to serve various industries including automotive, electronics, and logistics. The companies operating in the market are increasingly focusing upon the development of high-payload capacity collaborative robots that can improve operational efficiency and reduce deployment costs for SMEs.
 

Companies are maintaining a competitive edge by designing collaborative robots curated to specific industries, such as high-precision assembly in electronics. At the same time, the rise of smart factories and IoT-driven workplaces is pushing these robots into new territories. This growth is enabling strategic partnerships with automation experts and software developers.
 

Strategies such as mergers, acquisitions, and partnerships are reshaping the collaborative robots market. The companies are expanding their offerings with cloud-based management and predictive maintenance. There is strong focus on meeting the international safety standards as businesses try to integrate robots with humans. At the same time, sustainability is taking center stage and manufacturers are doubling down on energy-efficient, long-lasting robots that align with Industry 4.0 and the shift toward greener automation.
 

Universal Robots A/S led the collaborative robot rollout with its UR series, establishing industry benchmarks for plug-and-play automation and easy programming through its intuitive Teach Pendant interface. The Danish company leads the SME market with lightweight, and flexible collaborative robots with a payload capacity of up-to 20kg, used extensively in assembly and packaging. Universal Robots focuses on safety without cages, using force-limiting technology for human-robot collaboration.
 

ABB is a global leader in collaborative robotics through the YuMi series, the world's first dual-arm collaborative robots for electronics manufacturing and small-parts assembly with micron-level precision. The robots from the company are becoming smarter through AI vision and machine learning, which enables them to detect errors in real time. Innovation is making industries such as pharmaceuticals and automobile manufacturing more efficient while assuring standards of high quality. SafeMove technology by ABB takes things a step further by allowing humans and robots to collaborate without restrictions, making automation easier than before.
 

Collaborative Robots Market Companies

Some of the prominent market participants operating in the collaborative robots industry include:

• Universal Robots A/S
• ABB
• FANUC America Corporation
• KUKA AG
• Yaskawa America, Inc.
   

Collaborative Robots Industry News

• In October 2023, FANUC America Corporation introduced its new CRX-25iA collaborative robot with a higher 25kg payload for heavy-duty industrial use. The collaborative robot features AI-based vision systems and collision detection capabilities for improved human-robot collaboration in automobile and aerospace production.
   
• In March 2024, Yaskawa America, Inc. launched its MOTOMAN HC30XP collaborative robot, which is built to survive harsh environments with its IP67 water resistance and explosive-environment approval. It facilitates secure and effective human-robot collaboration in hazardous areas, paving the way for automation in hazardous industrial environments.
   

The collaborative robots market research report includes an in-depth coverage of the industry with estimates and forecast in terms of revenue (USD Million) and volume (Units) from 2021 to 2034, for the following segments:

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Market, By Payload

• Up to 5 kg
• 5-10 kg
• 10-25 kg
• More than 25 kg

Market, By Application

• Material handling
• Assembling & dissembling
• Welding & soldering
• Dispensing
• Processing
• Others

Market, By End Use Industry

• Automotive
• Electronics
• Metals & machining
• Plastics & polymers
• Food & beverages
• Furniture & equipment
• Healthcare
• Logistics
• Others

The above information is provided for the following regions and countries:

• North America 
  • U.S.
  • Canada
• Europe 
  • Germany
  • UK
  • France
  • Spain
  • Italy
  • Netherlands
• Asia Pacific 
  • China
  • India
  • Japan
  • Australia
  • South Korea
• Latin America 
  • Brazil
  • Mexico
  • Argentina
• Middle East and Africa 
  • Saudi Arabia
  • South Africa
  • UAE