Automotive Pump for Thermal System Market Size - By Propulsion, By Refrigerant, By Pump, By Watt, By Sales Channel, Analysis, Share, Growth Forecast, 2025 - 2034

Report ID: GMI13378
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Published Date: March 2025
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Report Format: PDF

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Automotive Pump for Thermal System Market Size

The global automotive pump for thermal system market was valued at USD 3.9 billion in 2024 and is estimated to register a CAGR of 6.1% between 2025 and 2034. The rising popularity of EVs and HEVs is pushing up the demand for automotive pumps used in thermal management systems. Electric coolants serve as the temperature controllers for both batteries and power electronics and motors within EVs instead of conventional ICE vehicles.
 

Automotive Pump for Thermal System Market

The durability of EV batteries alongside optimal vehicle functioning depends heavily on effective thermal management systems that require advanced cooling solutions for modern EV development. For instance, the new EV models launched by BYD during March 2025 provided vehicles with more than 250 miles of extended range using only five minutes of charging time thereby resolving consumer concerns about charging duration and range limitations.
 

The rising demand for thermal energy recovery systems (TERS) stimulates the market for automotive pumps that serve thermal management systems. TERS harvests waste heat produced by engine or exhaust systems thus boosting total energy efficiency levels. The functionality of automotive pumps remains vital because these devices carry coolant through the system and transfer heated liquid energy to operate auxiliary features or improve driving performance thus enabling essential implementation in modern vehicle development.
 

MetroCharge represents an innovative transport solution because it was installed in Barcelona subway stations in December 2024 as a means to recover train braking energy. Public transportation systems currently use this recovered energy for establishing electricity supplies to stations and electrical vehicle charging capabilities.
 

The aftermarket and replacement demand are accelerating the growth of the automotive pumps for thermal systems market. Components such as coolant pumps, water pumps and HVAC pumps in older vehicles need replacing to ensure the engine and cabin temperatures are within comfortable ranges. The vehicle fleet globally is increasing, which creates more demand in emerging markets for cost-efficient, long-lasting, and high-quality aftermarket thermal system pumps. For example, in March 2025 Standard Motor Products purchased Nissens Automotive which increased their revenue by 18.1%. Standard Motor Products now has better control over their products and market presence.
 

Automotive Pump for Thermal System Market Trends

  • As a BEV drives, the battery’s optimal temperature range needs to be maintained to harness maximum efficiency and range of drive. With wider acceptance of BEVs, there is a growing need for pumps in the automotive sector which can control the thermal system of the vehicle.
     
  • Pumps along with other thermal management systems are integrated into vehicles with electric systems as they advance toward full electrification. These parts are critical to sustaining favorable temperature conditions for motors, batteries, and powertrains.
     
  • Valeo, a global supplier of automotive components, has been also working on next generation electric vehicle thermal systems which has electric coolant pumps and battery cooling pumps. These pumps are supposed to govern the temperature of stators and rotors of electric powertrains. This will allow the vehicles to perform better and have extended range while keeping the vehicle batteries health optimal for long-term usage. Precisely, from 2022, Valeo has been focused on advancing thermal management solutions for BEV platforms.
     
  • The fact that PHEVs use both gasoline and electricity is increasing demand for them and, subsequently, their efficient thermal systems. These vehicles require advanced pumps with complex control logic for engine and battery cooling to optimize economy and performance across diverse driving conditions.
     
  • Taking Continental AG as an example, the company has been marketing coolant and electric water pumps as proprietary PHEV cooling solutions for hybrids.  These technologies ensure that both the gasoline and electric engine variants of the PHEV operate optimally by controlling the temperature of the battery and internal combustion engine. To improve battery life and reduce fuel consumption, their technologies are being integrated into several upcoming PHEV models.
     
  • A detailed thermal cover is required for PHEVs with a combustion engine and an electric drive for managing them.  As both power sources generate heat, managing this heat with efficient pumps enables smooth operation in all driving modes, maximizing electric range and fuel economy.
     

Automotive Pump for Thermal System Market Analysis

Automotive Pump for Thermal System Market, By Pump, 2022-2034, (USD Billion)

Based on pump, the automotive pump for thermal system market is segmented into centrifugal pumps, positive displacement pumps, and variable displacement pumps. In 2024, the variable displacement pumps segment accounted for USD 1.9 billion and is expected to grow significantly over the forecast time frame.
 

  • Automotive thermal management systems that are becoming increasingly complex and interconnected with vehicle systems require pump systems which provide greater flexibility and response capability. VDP demonstrate their appropriateness in these systems because their displacement control features ensure proper function and system dependability throughout various operational scenarios (such as both high-performance driving and cold weather conditions and heavy traffic conditions).
     
  • Hi-Tech Advik unveiled a complete set of EV solutions in Pragati Maidan during February 2020 at an exhibition which showcased its expansion into the developing EV market segment. The exhibition showcases an Advik Hi-Tech innovation which stems from collaboration between Advik Hi-Tech and SHW Automotive: The Variable Displacement Oil Pump. The product showcases the company's dedication to enhance both its electric vehicle initiatives and its internal combustion engine (ICE) technological advancement.
     
  • EV adoption acts as a major market expansion factor which drives the demand for variable displacement pumps. Thermal systems in EVs and hybrids operate more efficiently through variable displacement pumps that especially focus on cooling powertrain and battery components. The real-time flow rate control through VDPs enables batteries to work within their optimal temperature ranges which extends both the vehicle’s energy efficiency and extends battery lifespan.
     
  • The efficiency of Variable displacement pumps reaches a high level because their output adjusts in response to real-time heating and cooling requirements thus minimizing energy loss. Automakers invest in Variable Displacement Pumps because thermal management systems need them to reach fuel efficiency goals and CO2 emission targets particularly for hybrid and internal combustion engine (ICE) vehicles.

 

Automotive Pump for Thermal System Market Share, By Sales Channel, 2024

Based on the sales channel, the automotive pump for thermal system market is divided into OEM and aftermarket. The OEM segment held 71% of the market share in 2024.
 

  • The original manufacturer uses direct-to-consumer platforms through e-commerce as well as D2C methods to deliver replacement parts or aftermarket pumps to end users.  Through online consumer channels OEMs enhance their selling capabilities along with delivering quality customer support while collecting immediate customer responses.
     
  • The automotive component supplier Denso has established an online platform through which it directly sells its thermal system products that cover water pumps alongside cooling components to end users. Since implementing its e-commerce approach Denso has expanded its customer base which focuses more on aftermarket replacement pump sales.
     
  • OEMs build their automotive thermal systems market presence through strong relationships with truck manufacturers and supplier companies which ensure pump inclusion in new vehicle designs. Strategic alliances between OEMs and these suppliers generate high sales volume and secure future supply contracts and research development initiatives.
     
  • In September 2022 the company Valeo won a substantial order by getting Stellantis to supply advanced thermal comfort solutions that will support the automaker's upcoming electric vehicle (EV) platform. The existing partnership of Valeo with Stellantis since 2019 continues to grow as the company moves forward to supply its state-of-the-art heat pump technology. These advanced heat pumps feature streamlined engineering making them simple to place in electric vehicle platforms together with superior power and cooling performance capabilities.
     

Based on refrigerant, the automotive pump for thermal system market is divided into oil-based, liquid coolant circulation, and air-based. The liquid coolant circulation segment held 58% of the market share in 2024.  
 

  • Electric vehicles (EVs) together with hybrid vehicles (HEVs) need high-capacity batteries requiring suitable battery temperature maintenance for improved operational life and performance. Temperature control of battery packs in charging and discharging operations depends on liquid coolant systems. The controlled movement of coolant material enables battery temperatures to remain in recommended operational ranges to avoid overheating and boost battery operational efficiency. Automakers need effective pumps to manage liquid coolant circulation for battery temperature management in an increasing market demand.
     
  • Continental introduced a new hybrid inverter coolant pump line to its OE-quality aftermarket components during November 2020. The expanding product line aims to fulfill escalating requirements for dependable high-end alternative components because hybrid vehicle sales continue to grow.
     
  • The HVAC segment uses liquid coolant circulation refrigerants since they play a crucial role in maintaining climate control systems inside vehicles. The rising need for improved heating ventilation air conditioning (HVAC) systems in electric and hybrid vehicles stimulates automotive manufacturers to adopt liquid cooling for handling thermal loads that originate from powertrain and cabin space sources. The requirement for effective pumps emerges because these systems need reliable circulation of refrigerants together with coolants.
     
  • The growth of electric vehicles together with hybrid electric vehicles (HEVs) markets creates ascending demand for efficient liquid coolant circulation systems.  Performance excellence and extended driving range requires efficient cooling methods for electric motors and batteries and thermal management systems of these vehicles.  The continuous operation of vital components depends on liquid coolant circulation which requires automobile pumps to ensure efficient circulation.
     

Based on propulsion, the automotive pump for thermal system market is categorized into BEV, HEV, PHEV, and IC. The IC segment held the major market share in 2024.
 

  • Thermal management continues to expand due to turbocharging and engine downsizing appear in modern vehicle development.  Better cooling systems become essential because turbocharged engines generate more heat so the engine requires proper temperature maintenance.  The functioning of thermal systems depends on efficient pumps since they ensure safe temperature control and prevent overheating damage to performance along with longevity.
     
  • Driving consumers seek vehicles that deliver superior power characteristics together with superior comfort features. Advanced thermal management systems in IC vehicles require components to balance their engine cooling and climate control performances. Vehicle pumps play a vital role because they deliver proper functioning to both engine systems and cabin HVAC elements during hot and cold conditions.
     
  • Automotive manufacturers face dual pressures from strict pollution regulations combined with rising customer need for low-fuel consumption models during their industry innovation push. Automakers direct their investments into superior thermal management systems with automotive pumps to fulfill their fuel efficiency needs and minimize CO2 emissions. The systems stabilize engine temperature closely which produces more efficient fuel usage and decreases environmentally harmful emissions.
     
  • In September 2023 DENSO introduced "Everycool" which represents a new cooling system designed to operate on commercial vehicles specifically trucks. The innovative system brings greater cooling performance and environmental sustainability to heavy-duty vehicles through its latest design.

 

U.S. Automotive Pump for Thermal System Market Size, 2022-2034 ( USD Million)

North America dominated the global automotive pump for thermal system market with a major share of over 30% in 2024 and U.S. leads the market in the region
 

  • The North American electric vehicle (EV) market expansion requires improved thermal management systems because of their increased demand. Battery and power electronic components of electric vehicles prompt innovations in electric coolant pumps due to their requirement for efficient cooling systems.
     
  • Manufacturers must create energy-efficient thermal systems because both the U.S. and Canada enforce strict emission standards. Industry professionals adopted variable displacement oil pumps and electric water pumps because they enhance engine temperature efficiency which reduces emissions.
     
  • Real-time vehicle control systems function better because of IoT and AI smart technology integration into thermal systems while improving vehicle performance along with fuel efficiency.
     
  • Heat pumps have acquired greater sales in the U.S. market than gas furnaces to demonstrate a clear trend toward energy-efficient thermal management solutions for vehicles.
     
  • The United States experiences growing investments from its market in hydrogen fuel cell technology which results in rising demand for thermal management pumps designed for fuel cell stacks. The pumping systems maintain proper temperature conditions for increasing fuel cell system performance and lifetime operations within vehicles.
     
  • Canadian automotive industries are incorporating 48V mild-hybrid systems throughout their vehicles to reach higher efficiency levels and decrease environmental CO? output. The demand for these systems increases because they need electric coolant pumps together with electric oil pumps to maintain proper thermal management.
     

The automotive pump for thermal system market in Europe is expected to experience significant and promising growth from 2025 to 2034.
 

  • The country stands as a top automotive innovation center in Germany because of its substantial need for advanced thermal management systems designed for energy efficiency. Electric and hybrid vehicles transitioning to the market accelerates the use of electric coolant pumps. Thermal system advancements keep accelerating due to strict CO? emission regulations.
     
  • The UK experiences a fast-rising adoption of electric vehicles (EVs) that drives up the need for battery cooling and heat pump systems. The development of next-generation EV thermal solutions receives faster advancement thanks to government support programs alongside zero-carbon requirements which drive performance improvements.
     
  • The French government pushes the market toward sustainable adoption of electric and variable displacement pumps because of their strong backing of energy efficiency initiatives. EV market expansion has been driven by government policies which created opportunities for heat pump and liquid cooling technology development that boosts vehicle efficiency performance.
     
  • The automotive and luxury car sector in Italy makes investments in advanced thermal management solutions to match up with efficiency standards. The market demand for advanced coolants and efficient oil pumps is escalating because of the expanding adoption of hybrid together with mild-hybrid vehicles for optimal engine performance.
     
  • The Spanish market for automotive electrification and hybridization drives demand for heat exchangers and electric water pumps as key components. The combination of expanding manufacturing capacity together with state incentives motivates investors to invest in modern automotive thermal systems.
     
  • The harsh climate of Russia leads to rising demands for effective heating and cooling systems as the primary market driver. The automotive industry presently invests in strong thermal pump solutions to make vehicles perform better during low temperature operations.
     
  • The Nordic region leads developments of EV sustainable automotive technologies through heat pump deployment for cabin heating because they increase battery efficiency in chilly climates. Electric vehicles now dominate the market leading to an immediate requirement for advanced cooling pumps which can optimize temperature regulation in both motors and batteries.
     

The automotive pump for thermal system market in Asia Pacific is anticipated to witness lucrative growth between 2025 – 2034.
 

  • The automotive pumps for thermal system market in Asia Pacific shows strong growth because of quick industrial development coupled with rising vehicle output numbers and improved thermal management system technologies.
     
  • The adoptive rise of electric vehicles (EVs) in China creates strong market demand for innovative thermal management solutions. Government support of EV production and investments in green automotive technologies speeds up the requirement for advanced thermal system pumps.
     
  • The Japanese automotive industry dedicated attention to hybrid and electric vehicle development through next-generation technology which drives up the need for efficient thermal systems. The world-renowned Japanese automotive companies Toyota and Honda are implementing modern cooling technologies to improve their vehicle efficiency levels.
     
  • Thermal system pumps in India experience significant growth due to three primary factors: fast urban development and growing personal earning power and expanding automobile manufacturing numbers. FAME scheme from the government enhances the need for efficient cooling solutions in electric vehicles thanks to its Faster Adoption and Manufacturing of Electric Vehicles (FAME) goal.
     

Automotive Pump for Thermal System Market Share

  • The top 7 companies in the automotive pump for thermal system industry are Denso, Valeo, Hanon Systems, MAHLE, Bosch, Aisin, and Eberspächer, collectively holding a market share of around 60% in 2024.
     
  • Denso produces leading-edge thermal management solutions that include high-performance automotive pumps for efficient heat regulation systems. The company aligns its product development with energy-efficient electric water pumps and coolant pumps which serve the rising market for electric and hybrid vehicles. Innovative smart control systems along with compact designs enable Denso to increase thermal efficiency. The company holds a globally significant market position through its continuous research and development work which keeps it at the forefront of automotive thermal solutions development.
     
  • As a prominent market leader Valeo provides innovative automotive pumps which improve both energy efficiency and lower pollutant emissions. The company creates electric and mechanical pumps that operate in cooling systems within internal combustion vehicles as well as hybrid and electric vehicles. The company builds sustainable technologies to excel vehicle performance by boosting heat transfer mechanisms. The company occupies a leadership position within next-generation thermal solutions through its worldwide markets and sustained R&D investment program.
     
  • Bosch holds the status of advanced thermal management solutions leader through its sophisticated range of automotive pumps which provide maximum cooling while reducing energy usage. As a company the main goal is to create electric and mechanical pumps that boost power levels while cooling batteries serving hybrid and electric vehicles. Bosch achieves reliability and durability across different temperature ranges because of its smart control systems together with predictive maintenance innovations. Its strong global footprint and commitment to sustainable mobility drive continuous advancements in thermal efficiency.
     

Automotive Pump for Thermal System Market Companies

Major players operating in the automotive pump for thermal system industry include:

  • Aisin
  • Bosch
  • Continental
  • Denso
  • Eberspächer
  • Fluid-o-Tech   
  • Grayson
  • Hanon Systems
  • MAHLE
  • Valeo
     

Due to the presence of major players such as Denso, Valeo, Hanon Systems, MAHLE, Bosch, Aisin, and Eberspächer, there is severe competition in the automotive pumps for thermal systems market. The top players are working on improving the efficiency and longevity of the pumps, as well as their compatibility with the cooling systems of electric and hybrid vehicles, to consolidate their market share. As companies adopt policies like diversification, expansion of product lines, and mergers and acquisitions, the market is anticipated to become even more fiercely competitive.
 

Competition in pricing impacts brand perception in a significant way among the car pump manufacturers. Companies are restructuring supply chains, increasing manufacturing productivity, and forming joint ventures in order to cut costs and decrease lead times for materials and shipping. Furthermore, new industry standards for vehicle efficiency and emissions are being met by manufacturers through the implementation of advanced cooling systems, predictive maintenance powered by AI, and thermal management IoT systems which improve sustainability.
 

Automotive Pump for Thermal System Industry News

  • In February of 2025, BYD announced the implementation of an '16-in-1' integrated thermal management system onto its e-platform 3.0. The system’s performance in energy efficiency is achieved through the cabin, battery, and drivetrain temperature exchange control, resulting in a systematic level betterment and design simplicity on overall vehicle performance. 
     
  • In January 2025, Valeo’s along with other automotive companies have been working on the PFAS by changing thermal management designs to integrate next-generation refrigerants. These steps are reframing design principles towards new mandatories for environmental compliance at the policy level, policy enforcement, and evolving legal frameworks. 
     
  • In December 2024, TI Fluid Systems, a worldwide producer of thermal and fluid system solutions, was offered USD 1.92 billion by ABC Technologies for acquisition. Subject to regulatory and shareholder approvals, the deal is expected to close in mid-2025. With this acquisition, ABC will be able to increase its presence internationally as TI Fluid serves all global automotive manufacturers and has operations in 27 countries.
     
  • In April 2024, Vitesco Technologies and Sanden Europe had worked in taision tuning focusing on an integrated thermal management system for electric vehicles. The goal of the collaboration was achieving better battery and energy performance through heat pump and cooling system consolidation. This project addresses the advanced market requirements on EVs by enhancing thermal management towards driving range sustainability.
     

The automotive pump for thermal system market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn) and shipment (Units) from 2021 to 2034, for the following segments:

Market, By Pump

  • Centrifugal pumps
    • Electric water pump
    • Mechanical water pump 
  • Positive displacement pumps
    • Gear pump
    • Vane pump
    • Piston pump
    • Screw pump
  • Variable displacement pumps

Market, By Watt

  • Below 50 W
  • 50W – 100W
  • 100W – 500W
  • Above 500W

Market, By Propulsion

  • ICE
  • BEV
  • PHEV
  • HEV

Market, By Sales Channel

  • OEM
  • Aftermarket

Market, By Refrigerant

  • Oil-based
  • Liquid Coolant Circulation (LCC)
  • Air-based

The above information is provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
  • Europe
    • UK
    • Germany
    • France
    • Italy
    • Spain
    • Russia
    • Nordics
  • Asia Pacific
    • China
    • India
    • Japan
    • South Korea
    • Australia
    • Southeast Asia
  • Latin America
    • Brazil
    • Argentina
    • Mexico
  • MEA
    • UAE
    • Saudi Arabia
    • South Africa

 

Authors: Preeti Wadhwani,
Frequently Asked Question(FAQ) :
Who are the key players in automotive pump for thermal system industry?
Some of the major players in the industry include Aisin, Bosch, Continental, Denso, Eberspächer, Fluid-o-Tech, Grayson, Hanon Systems, MAHLE, and Valeo.
How much is the China automotive pump for thermal system market worth in 2024?
What is the size of variable displacement pumps segment in the automotive pump for thermal system industry?
How big is the automotive pump for thermal system market?
Automotive Pump for Thermal System Market Scope
  • Automotive Pump for Thermal System Market Size
  • Automotive Pump for Thermal System Market Trends
  • Automotive Pump for Thermal System Market Analysis
  • Automotive Pump for Thermal System Market Share
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    Base Year: 2024

    Companies covered: 20

    Tables & Figures: 190

    Countries covered: 21

    Pages: 181

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