Automotive Kinetic Energy Recovery System (KERS) Market Size - By Vehicle, By System, By Propulsion, By KERS, Analysis, Share, Growth Forecast, 2025 - 2034

Automotive Kinetic Energy Recovery System Market Size

The global automotive kinetic energy recovery system market was valued at USD 8 billion in 2024 and is projected to grow at a CAGR of 6.8% between 2025 and 2034. The introduction of KERS and the incorporation of regenerative brakes enable the transformation of braking force into active power. Such an integration increases energy effectiveness, lowers reliance on conventional fuel, and aids the world in attaining its sustainable objectives. Since cars are now required to comply with emission regulations, the automotive industry has started to offer KERS as standard equipment for hybrid and electric cars.
 

This system is helpful in the reduction of energy waste, which helps in enhancing the system performance and compliance with environmental standards and regulations. For instance, as of June 2023, ZF and Tevva have managed to create a regenerative braking system four times the efficiency of conventional systems. This is aimed at improving energy recovery and increasing the distance covered by electric and hybrid cars. The system makes use of advanced software and a high-power electric motor, enabling the maximization of braking efficiency and energy recovery. It has made great strides toward furthering the cause of sustainable vehicle technology.

The ever-increasing urbanization growth rate, as well as smart city programs, has increased the energy needed for clean transport systems. KERS contributes greatly towards urban mobility since they enhance energy use during urban traffic stop-and-go conditions, a common scenario in urban regions. With the increase in infrastructure investments for electric mobility and projects on the electrification of public transport systems across the globe, KERS technologies are likely to be adopted quickly. This trend positions KERS as an important component of sustainable solutions for urban mobility and is a factor in its growth.
 

Automotive Kinetic Energy Recovery System Market Trends

Compared to conventional batteries, supercapacitor-based KERS systems facilitate much faster energy storage and energy release mechanisms. This allows dual-type vehicles to recover energy that would have otherwise been wasted. It is required for the KERS technology to be lightweight and able to withstand a high rate of charge-discharge. More importantly, KERS technology is continuously evolving, further enhancing supercapacitors. KERS stands as a prominent example of technological advancement in energy recovery systems and has been gaining popularity.
 

Furthermore, this trend is gradually evolving towards more mainstream motors and other vehicles, indicating that there is scope for growth within not only electric vehicles but also regular gasoline vehicles. This technological adoption would allow for faster performance in high-speed racing vehicles such as F1 cars.
 

When attempting to incorporate KERS into vehicles, the associated costs, along with research and development as well as integration, are quite high. This significantly impacts the accessibility KERS has to a larger market. KERS has the potential to be adopted widely due to it being more cost-effective in situations that are not as performance demanding. However, not only does the KERS system need to be affordable, but for it to be more appealing, it would also need R&D investment for advancing solutions such as sub-capacitors.
 

As a result, sub-par KERS development being able to access only routine vehicles fuels the escalated costs, making it impossible for KERS to penetrate the market at a rapid pace.
 

Automotive Kinetic Energy Recovery System Market Analysis

Based on vehicles, the market is segmented into passenger cars and commercial vehicles. In 2024, the passenger cars segment accounted for USD 5 billion and is expected to grow significantly over the forecast time frame.
 

• The sale of passenger cars in the automotive KERS market is attributed to high increasing shares of electric vehicles and hybrid vehicles. Hybrid Electric KERS in passenger cars lowers fuel consumption and reduces carbon dioxide emissions making it more preferred by the users and producers targeting strict emission standards.
   
• Moreover, the enhanced understanding of the consumers regarding the green transportation with KERS technology and energy saving measures has contributed to the increasing preference for KERS passenger cars.
   
• The increasing attention of car manufacturers directed at the incorporation of new energy recovery systems into middle-class and premium cars also helps to increase the further development of the market.

Based on the propulsion, the market is segmented into all-electric PHEV, HEV, FCEV. The all-electric segment accounted for 75% of the kinetic energy recovery system market share in 2024.
 

• Owing to its structural compatibility with the more advanced energy systems, the all-electric remains the most important segment of the KERS market. KERS adds to the effective energy usage envelope by converting brake energy into power that can be utilized later, thereby increasing the distance an EV can cover.
   
• As many countries are offering subsidies to boost niche markets, alongside putting up more stringent emission limits, KERS integration is the next step in giving motor drive systems more performance in driving emissions down.
   
• KERS integration is the next step in further enhancing the performance of EVs. Ongoing development of lightweight KERS components further catalyzes their uptake by all-electric vehicles, thus maintaining their leadership in the market.

In 2024, U.S. accounted for a market share of over 83% in North America automotive kinetic energy recovery system market.
 

• North America market possesses a healthy growth trajectory as markets across the globe, including the U.S., continue to move towards greenhouse gas reduction, while a strong market focused on the incorporation of hybrid and electric vehicles guarantees that this economic region continues to trend upwards in terms of automotive kinetic energy recovery system market growth.
   
• The US already possesses advanced R&D facilities along with strong automotive enterprises ensuring the overall market remains robust with strong KERS adoption and use.
   
• As a consequence of the initiative policies promoting the use of ecological forms of transport, the KERS market in Europe has transitioned to a greater emphasis on hybrid and electric vehicles, which only serves to deepen its already strong control over the market.
   
• The EU policy of the above KERS also enables the integration of mobility vehicles in an effective manner thus assuring its strong grip over the automotive kinetic energy recovery system market.
   
•  Having automotive-centric nations such as Germany and France alongside the UK only works in tandem to allow for innovation and gradual facilitation of the latest and modern KERS technologies, leading to Europe retaining its dominating hold over the market.
   
• The KERS industry does have bright prospects in the Asia-Pacific region, particularly boosted by the government incentives concerning electric mobility in economies like China, India, and Japan.
   
• The region enjoys high automotive manufacturing activities and growing demand for energy-efficient cars. Expenditures on clean transportation infrastructure and policies encourage people to use KERS more. Furthermore, the cost advantages in the Asia-Pacific region assist domestic automakers to develop and commercialize KERS technologies at an affordable price, thereby enhancing the growth of the market.
   

Automotive Kinetic Energy Recovery System Market Share

Bosch, ZF, Aisin Corporation, Continental, Hitachi Astemo, Hyundai Mobis, and Advics collectively held a significant market share of 42% in the automotive kinetic energy recovery system industry in 2024.
 

• Bosch's energy-efficient systems for vehicles further deepen the KERS competency developed quickly by the company. This R&D competency, coupled with collaborations with different automobile manufacturers, enables the firm to extend its portfolio, focusing on modern energy recovery technologies for hybrid and fully electric cars.
   
• Bosch's KERS systems and automotive products are mainly focused on high-strength composite materials, which are used to manufacture KERS components.
   
• ZF has improved the KERS and electronic brake systems combination, which increased their market share. The company is also testing new KERS types which can be used on electric and hybrid cars. ZF also remains active with respect to the auto manufacturers while working on flywheel KERS and supercapacitor-oriented designs.
   

Automotive Kinetic Energy Recovery System Market Companies

Major players operating in the Automotive Kinetic Energy Recovery System (KERS) industry are:

• Advics
• Aisin
• Bosch
• Brembo
• Continental
• Denso
• Hitachi Astemo
• Hyundai Mobis
• Mando
• ZF Friedrichshafen
   

The automotive kinetic energy recovery system (KERS) market is volatile. Automakers are concentrating on the improvement of fuel efficiency through technological inventions. A major driving force for the product under development is the emphatic shift towards improving vehicle performance and not just regulatory pressure. For automakers of passenger cars and high-performance vehicles, the adoption of KERS is high due to the growing demand for mobility that emphasizes energy efficiency.
 

The integration of lightweight materials, energy storage technologies, and regenerative braking systems are factors that are driving market growth. A product’s success heavily depends on its durability, energy retention capability, as well as the ability to fit into any vehicle architecture. The increased interest in electric vehicles (EVs) and hybrid vehicles has fueled manufacturers to create modern, advanced KERS with better recovery efficiency and low emission levels.
 

Automotive Kinetic Energy Recovery System Industry News

• In July 2024, Hyundai launched Hyundai’s KONA electric car at the Gaikindo Indonesia International Auto show. This remarkable electric vehicle is equipped with highly efficient regenerative braking that captures deceleration kinetic energy to recharge the battery. This allows the driver to control accelerating, decelerating, and stopping and allowing an easy and efficient experience.
   
• In June 2024, Magenta Mobility partnered with Tata Motors to deploy 100 units of the Tata Ace EV, zero-emission commercial vehicle. The target deployment of Tata Ace EV is 500 units under the agreement signed in 2023. The commercial vehicle has a small design but performs exceptionally well, including features such as a rechargeable battery and braking. This initiative is a part of Magenta’s aim of deploying 10,000 electric vehicles over the course of the next 3 years.
   

The automotive kinetic energy recovery system (KERS) market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn) and shipment (Units) from 2021 to 2034, for the following segments:

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Market, By Vehicle

• Passenger cars
  • Hatchback
  • Sedan
  • SUV
  • Others 
• Commercial vehicle
  • Light duty
  • Medium duty
  • Heavy duty

Market, By System

• Flywheel
• Battery
• Supercapacitor

Market, By Propulsion

• Flywheel
• Battery
• Supercapacitor

Market, By KERS

• Mechanical
• Electro-mechanical
• Hydraulic
• Electronic

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Nordics
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Australia
  • Southeast Asia
• Latin America
  • Brazil
  • Argentina
  • Mexico
• MEA
  • UAE
  • Saudi Arabia
  • South Africa