Automatic Die-Cutting Machine Market Size - By Machine Type, By Format Classes, By End Use, By Application, By Distribution Channel Analysis, Share, Growth Forecast, 2025 - 2034

Automatic Die-Cutting Machine Market Size

The global automatic die-cutting machine market was estimated at USD 1.8 billion in 2024 and is expected to reach USD 3.1 billion by 2034, growing at a CAGR of 5.8% from 2025 to 2034. The expansion of e-commerce, fast-moving consumer goods (FMCG), as well as the food and beverage sectors has greatly influenced the development of the packaging industry, increasing the need for automatic die-cutting machines.

As reported by the WPO, the global packaging industry is anticipated to increase at a compound annual growth rate (CAGR) of 3.5% from 2024 to 2029. This increase is caused by heightened purchasing power of people, rapid urbanization, and increasing tendency of consumers looking for innovative and aesthetically appealing packages. Moreover, the Packaging Machinery Manufacturers Institute (PMMI) further claims that the use of new technologies in marketing has resulted in new forms of business. The need for automatic marketing systems entails die-cutting machines.
 

The incorporation of the internet of things, robotics, and laser die cutting technologies are some innovations harnessing the speed and productivity of the automatic die-cutting machines. Through IoT, manufacturers can track equipment from a distance which enhances system diagnostics and reduces system downtime. IoT enables the use of sensors for data collection which can help predict machine breakdowns and schedule timely maintenance. This strategy of maintenance execution reduces the time that machine’s function, along with the hassles in the production process. According to the latest data gathered by the Industrial Internet Consortium (IIC), the importance of IoT in modern industries is clearly visible as manufacturing industries IoT adoption rates are increasing every five years.
 

Automatic Die-Cutting Machine Market Trends

• The automatic die-cutting machines are evolving due to the adoption of smart tools that help in precision, automation, and general productivity enhancement. As reported by the Association for Manufacturing Technology (AMT), augmented reality (AR) and the Internet of Things (IoT) are being used, with increasing adoption rates over 25% which facilitates predictive maintenance, real-time process monitoring, and automated workflow systems.
   
• An emerging phenomenon within the automatic die-cutting machine market is the utilization of robotic arms for material handling which increases production line speed and accuracy. Consequence, user-friendly designs like touchscreens or other types of digital interfaces are being used into the system, making modification easier.
   
• Reports from the International Association of die-cutting and finishing (IADCF) show that laser die cutting technology has received heavy praise for the ability to make complicated cuts without physical dies which saves time and materials.
   
• Additionally, the industry is also moving towards energy saving systems and eco-friendly devices like machines which are meant to work on recyclable materials to help achieve the international sustainability goals.
   

Automatic Die-Cutting Machine Market Analysis

Based on machine type, the rotary die-cutting machines segment was worth over USD 900 million in 2024 and is expected to grow at CAGR of around 6.5% during 2025 to 2034.
 

• The use of rotary machines is growing at a very fast pace as they are very efficient in response to mass production. These machines are widely used in the packaging industry to produce corrugated boxes, labels, and other precision-made items. They use rotary cylindrical dies which facilitate quick and continuous output.
   
• Sustainable packaging is a significant area of concern for companies due to its environmental-friendly characteristics, and according to Packaging Machinery Manufacturers Institute, this trend has raised demand for machines with the ability to handle recycled paperboard and biodegradable film.
   
• New technologies like servo systems are making it more flexible and allowing for rapid die changes, along with more accurate cutting, which also minimizes setup times.
   
• The advent of digital technologies has eliminated the need for conventional dies in cutting machines. Custom-made labels are among the products that specify iterative design and limited production volumes. Laser cutting, knife cutting, and routing are some of the methods native to digital designs for die cutters.
   
• According to Printing Industries of America (PIA), the heightened need for customized print jobs, especially with variable data, is one reason for the usage of these machines, which is applicable for short run labels and custom-made promotional packaging.  
   

According to the application, the automatic die-cutting machine market is segmented into cosmetics and personal care, food & beverage packaging, pharmaceuticals, consumer electronics and durable goods, printing and publishing and others. The food & beverage packaging segment accounted for over 28% revenue share in 2024, due to rising demand for custom shape and design for packaging and label.
 

• Across the food and beverages sector, automatic die cutting machines are highly installed because they enable the precise and efficient production of cartons, labels and even flexible packaging.
   
• These machines also meet the rigorous hygiene and safety guidelines because they can handle food grade materials and are equipped with food safe inks, coatings, and other processes. The trend of convenience foods and ready to eat meals has increased the demand for innovative packaging, thus further increasing adoption of die cutting technology.
   
• The Food Packaging Forum states that there is a growing need for innovation in die cutting machines as accommodating new materials requires modifying speed and pressure while cutting. In addition, smart packaging that includes QR codes and NFC tags also requires accurate die cutting technology so these features can be embedded easily into the packaging.   
   

According to the format classes, the automatic die-cutting machine market is segmented into B2, B1 and B0. The B2 segment held around 48% of the market share in 2024, due to the balance compactness with production capacity and can process various substrates like paper, cardboard, plastics, and foils.
 

• Renowned for cost-effectiveness and high-quality output, B2 machines are best suited for medium-scale production. Widely applied in packaging for folding cartons, labels, and commercial printing, they are best for businesses that require flexibility and medium-to-large print runs.
   
• B2 cutters are capable of both rotary and flatbed die cutting, thus enabling variety of materials and design needs. Moreover, Bobst MASTERCUT 1.65 PER B2 die-cutter is equipped with superior productivity enhancing die-cutting technologies. The e-commerce boom is driving a growing need for compact and green friendly packaging solutions.
   
• B1 automatic machines are best suited for industries that have a lot of tasks like cutting banners and packaging as these machines work with large volumes.
   
• The dimensions of the sheets these machines use is 707 x 1000 mm. The machines are often used in heavy-duty packing, corrugated boxes, and even advertising printing. With IoT integration, these machines now offer predictive maintenance and faster operations, which have the positive effect of enhanced productivity.  
   

The North America region captured more than 78% of the automatic die-cutting machine market share and was crossed USD 380 million revenue in 2024, driven by advancement in technology, growth of the packaging industry and expanding food and beverages industry.
 

• The country has many major automatic die-cutting machine manufacturers and other technology providers that are more inclined towards development of progressive solutions in processes such as automated equipment set up and the digital die-cutting system.
   
• According to the Three Sixty-Seven Advisors, US packaging industry is estimated to reach $223 Bn in 2028, up from $193 Bn in 2023 growing at a CAGR of 3%. Plastic and Paper packaging dominate the market, having 35% and 30% shares individually. Consumers and businesses are increasingly adopting sustainable packaging solutions, driving the demand for recyclable and compostable packaging.
   
• Growth in e-commerce is driving demand for custom packaging solutions. US is the 2nd largest Ecommerce market, generating a revenue of $925 Bn, expected to grow at 11% by 2027. The sector is the key driver for flexible packaging, corrugated boxes and sustainable packaging materials such as recycled paper and compostable plastics.    
   

Europe: Western side of Europe with its major countries including Italy, Spain, France, Germany and BENELUX countries have significant contribution of percentage to the European economy. This region is characterized by very sophisticated die-cutting systems, high calibration equipment captivating industries ensuring constant supply of innovative machinery. German’s market, especially in the automotive and packaging sectors is well developed. Germany covers most of the engineering industry. France and Italian markets are following suit with notable activity in luxury good packaging and, of course, the printing industries.
 

Automatic Die-Cutting Machine Market Share

• The top five companies in Bobst, Koenig & Bauer, Duplo, Masterwork Machinery, Heidelberger and they collectively hold a share of 25%-30% in the market.
• These companies continue to acquire and merge with others, expand facilities, and make various collaborations to increase their product offerings, access customer bases, and secure their market positions.
   
• In April 2023, during the Interpack Processing & Packaging’s event in Düsseldorf, Germany, Berhalter unveiled its Swiss Die-Cutter B4. The operation of B4 at the event was its inaugural public engagement, and its innovative construction enables cutting and creasing of various materials which include aluminium, plastics, paper, and even composites. The Swiss die cutter excels in high volume, high complexity packaging, making it ideal for intricate shapes and contour.
   
• Duplo group based in Japan, has successfully integrated Swiss-based Multigraf into their company to offer competitive solutions to the industry. Pioneers in stencil duplicators, Duplo Seiko is known to be forward-thinking and started over fifty years ago in Wakayama, Japan.  Acquisition of Multigraf has helped in further consolidating the position of Duplo Seiko in the market where cut and multi finishing solutions are provided.  
   

Automatic Die-Cutting Machine Market Companies

Major players operating in the automatic die-cutting machine industry are:

• Asahi Machinery
• Berhalter
• Biermann
• Bobst
• Duplo
• Heidelberger Druckmaschinen
• Kama
• Koenig & Bauer
• Komori
• Masterwork (MK) Machinery
• MPS Systems
• Sanwa
• ThermoFlexX (Xeikon)
• Winkler+Dunnebier
• Yutian DGM Machinery       
   

To improve the services and market share key players are constantly investing in technological activities and are also entering into partnerships to provide improved and better solutions for the customers. These investments are benefiting both companies and customers as they help develop and offer solutions as per the changing technological trends and thus the customer requirements.
 

With the collaboration of TU Darmstadt (Darmstadt University of Technology), Heidelberg has created a system to assess the CO2 footprint of its printing presses with regard to international eco-balance standards. The emissions from the production phase of the manufacturing processes are compensated for via the buying of climate protection certificates, which correspond to the carbon footprint of the press. These certificates are earmarked for certain climatic protection projects. It is the decision of Heidelberg to buy these Gold Standard certificates.
 

Koenig & Bauer’s stand at the trade fair measuring more than 4,000 m² (Hall 16, Stand A31) targeted the packaging industry development with numerous digital innovations for elevating print production and post-press finishing. In May 2024, Koenig & Bauer showcased their extensive product line and various digital innovations which promise to take print production and paraphernalia finishing to the next level.
 

Automatic Die-Cutting Machine Industry News

• In November 2024, with investment in the BOBST die-cutter, amipak, a foodservice packaging expert raised its production limit. The Novacut 106 ER 3.0 die-cutter improves carton manufacture by automating the inline blanking separation which increases operational efficiency by simplifying carton processing and eliminating manual stripping procedures. The new apparatus is the most recent addition at amipak’s 100,000 square feet production and storing area and, in contrast, enhances the older BOBST equipment which was acquired in 2021.
   
• In April 2024, Kama intends to showcase its innovations during Drupa 2024 focusing on new features that range from automated Braille embossing and inspection to die-cutting and traditional embellishment to near fully automated box folding and gluing. Kama, planned to present at this Messe's new vision with regard to the fully automated workflow. This workflow proposes the use of a robotic gripper for the FlexFold 52i folder gluer and an automatic tool change system at the die cutter, along with the other changes.
   
• In January 2024, Bograma and Komori U.K. formed an alliance which further adopted comprehensive selling, service, and parts support in the UK and Ireland. Thus, Bograma became the exclusive distributor of Komori finishing equipment in the UK.  The collaboration with Bograma was integral towards accomplishing the business objectives set as it enables the purchase of printing and finishing components from one source, as it is done at Komori France.
   
• In April 2024, Bernal, a renowned manufacturer and provider of rotary die tools for significant multinational converters, was purchased by Komori-Chambon S.A.S. and its affiliate Komori-Chambon USA Corporation. As such, the purchase is anticipated to encourage emerging advancements and the establishment of more sophisticated features and products for the clients.  
   

This automatic die-cutting machine market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD Billion) and volume (Thousand Units) from 2021 to 2034, for the following segments:

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Market, By Machine Type

• Rotary die-cutting machines
• Flatbed die-cutting machines
• Digital die-cutting machines
• Laser die-cutting machines     

Market, By Format Classes

• B2 
• B1
• B0       

Market, By End Use

• Corrugated board
• Solid board (rigid board)
• Others (chipboard, honeycomb board, layer pads, etc.)       

Market, By Application

• Cosmetics and personal care
• Food & beverage packaging
• Pharmaceuticals
• Consumer electronics and durable goods
• Printing and publishing
• Others        

Market, By Distribution Channel  

• Direct sales
• Indirect sales     

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Australia 
• Latin America
  • Brazil
  • Mexico
• MEA
  • UAE
  • Saudi Arabia
  • South Africa