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Based on grade, the market is segmented into fuel grade and calcined petcoke, in which fuel grade is expected to surpass over USD 7 billion by 2032, propelled by its cost-effectiveness and high calorific value. Additionally, abundant availability as byproduct of extensive oil refining activities, further supports its dominance. Industries including cement and power generation, require substantial and consistent energy sources, favor fuel grade petcoke for its ability to provide efficient and reliable energy at lower costs. This segment's dominance is also bolstered by market players who ensure a steady supply through robust production and distribution networks.
Application segment is influenced by aluminum industry that is forecast to grow at over 2% CAGR through 2032, due to its substantial requirement for calcined petcoke, a critical raw material in aluminum smelting. Calcined petcoke's high carbon content and low impurities make it ideal for producing anodes used in the electrolytic process of aluminum production. Furthermore, the sector's growth, driven by rising demand from automotive, construction, and packaging industries, fuels the increased consumption of petcoke. Market players cater to this demand by maintaining robust supply chains and investing in refining technologies, reinforcing industry's leading position in the market.
U.S. market is projected to surpass USD 10 billion by 2032, surged by its extensive oil refining capacity, which produces large quantities of petcoke as a byproduct. The country's advanced refining technologies enable production of both fuel-grade and calcined petcoke, meeting diverse industrial demands. Moreover, strong demand from different sectors, backed by favourable economic conditions and regulatory support, bolsters this dominance. For instance, in April 2023, Valero Energy Corp has commenced operations of a new 55,000-barrel-per-day (bpd) coker at its Port Arthur, Texas refinery, after completing maintenance on the 115,000-bpd AVU-147 crude distillation unit (CDU).
Brazil is also witnessing a signification market growth owing to its robust oil refining industry and extensive petcoke production capacity. The country's growing demand for petcoke in industries like cement, steel, and power generation, coupled with its strategic geographic location, solidifies its market dominance in the overall petcoke market.
Americas petcoke industry caters companies like Chevron Corporation, Exxon Mobil, Phillips 66 Company, BP and Shell plc holds the largest market share. Their dominance stems from its extensive refining operations and production capacity, enabling it to supply substantial volumes of petroleum coke. Companies’ strong distribution network and long-term contracts with key industries further consolidate their leading position in the region's petcoke market.