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The global cold gas spray equipment market was valued at around USD 1.1 billion in 2023 and is estimated to register a CAGR of around 4.5 % between 2024 and 2032. Innovations in cold gas spray technology are boosting the efficiency, reliability, and precision of the equipment. Enhanced nozzle designs, advanced gas delivery systems, and increased automation are leading to more effective material deposition.
As a result, cold gas spray is becoming a preferred choice for manufacturers. Key industries, including aerospace, automotive, and defense, are seeking high-performance coatings for components that need to withstand wear, corrosion, and elevated temperatures.
Smaller manufacturers or those operating on tight budgets often find the costs associated with machinery, high-pressure gas systems, and advanced control units to be prohibitively steep. Operating, maintaining, and optimizing cold gas spray equipment demands specialized technical expertise. The intricate process, which controls gas flow, pressure, and particle velocity, underscores the need for skilled operators.
In 2023, North America accounted for nearly 43% share of the cold gas spray equipment market and is projected to surpass USD 721 million by 2032. The United States, a key player in North America's aerospace and defense industry, is driving demand for advanced manufacturing techniques.
Key players in the cold gas spray equipment market include A&A Thermal Spray Coatings, Air Products and Chemicals, Inc., CenterLine (Windsor) Limited, Flame Spray Technologies B.V., Hannecard Roller Coatings, Inc., Hoganas AB, Impact Innovations GmbH, Kermetico, Inc., Linde PLC, Metallizing Equipment Co. Pvt. Ltd., OC Oerlikon Management AG, Plasma Giken Co., Ltd., Saint-Gobain, Titomic, and VRC Metal Systems.
The aerospace sector held approximately 26% of the market share in 2023, with expectations to reach 27% by 2032. This growth is due to aerospace manufacturers prioritizing lightweight materials to improve fuel efficiency and reduce emissions.
The global market for cold gas spray equipment was surpassed USD 1.1 billion in 2023 and is projected to witness more than 4.5% CAGR from 2024 to 2032, driven by increased adoption in the aerospace and defense sectors.
The high-pressure cold spray segment was reached USD 622 million in 2023 and is expected to exceed USD 931 million by 2032. This technology propels particles at supersonic speeds, significantly enhancing their impact and adhesion on substrates, making it a crucial component of the market.