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The global cold gas spray coating market was valued at USD 1.3 billion in 2024 and is estimated to grow at a CAGR of over 5.5% from 2025 to 2034.
The cold gas spray coating industry is witnessing increased demand for anti-corrosion coatings, especially across industries such as aerospace, automotive, and oil & gas. These sectors require highly durable surfaces that resist oxidation and corrosion without compromising structural integrity. Cold gas spray technology is ideal for these applications, as it allows metal coatings to be applied at lower temperatures, preserving the properties of sensitive substrates and creating a dense, durable layer that protects against corrosion.
This demand is driven by the need to enhance the longevity and performance of critical components exposed to harsh environments. Unlike traditional thermal spray methods, cold gas spray minimizes thermal stresses, making it effective for coating complex geometries and delicate materials. This capability is appealing to industries focused on reliability and maintenance reduction, positioning cold gas spray as a preferred solution for anti-corrosion applications across various sectors.
High-pressure technology held a dominant market share of 65.4% in 2024, driven by its ability to achieve greater particle velocities, resulting in improved coating density and adhesion.
The global market size for cold gas spray coating was valued at USD 1.3 billion in 2024 and is projected to reach USD 2.2 billion by 2034, driven by a CAGR of over 5.5% from 2025 to 2034.
The U.S. market was valued at USD 288.4 million in 2024, driven by its robust aerospace, automotive, and defense industries.
Major players in the industry include Air Products and Chemicals, ASB Industries, Bodycote, Saint-Gobain, Curtiss-Wright Corporation, Flame Spray Technologies, Kennametal, Oerlikon Metco, Polymet, Praxair Surface Technologies, and TOCALO.