Wrap-Around Cartoning Machines Market - By Type, By Capacity, By End-use, By Distribution Channel and Forecast, 2024 - 2032

Wrap-Around Cartoning Machines Market Size

The global wrap-around cartoning machines market was valued at USD 1.8 billion in 2023 and is estimated to grow at a CAGR of over 7.5% from 2024 to 2032.
 

Automation significantly reduces labor costs and enhances operational efficiency. Key industries such as food and beverages, pharmaceuticals, and consumer goods heavily rely on precise and consistent packaging, efficiently achieved through wrap-around cartoning machines. These automated systems mitigate human error, manage bulk production effectively, and adapt to various carton shapes and sizes. The surge in online shopping has heightened the demand for robust, attractive, and functional packaging. Cartoning machines ensure products are securely packaged for transport while meeting aesthetic standards. The growing environmental consciousness among consumers and stricter regulations are driving the adoption of recyclable and biodegradable packaging materials, such as paperboard cartons. Wrap-around cartoning machines are crucial in producing such eco-friendly packaging. 
 

Rapid industrialization in regions like Asia-Pacific presents substantial growth opportunities. Countries such as China, India, and Southeast Asia are increasingly adopting automated packaging solutions in response to the expanding food, pharmaceutical, and e-commerce sectors. Manufacturers are demanding customized packaging solutions to meet diverse product requirements. The capability of modern cartoning machines to produce varied carton styles and sizes makes them highly desirable across industries. The rising focus on sustainable solutions opens avenues for manufacturers to innovate eco-friendly cartoning technologies, ensuring compliance with global environmental regulations. 
 

Wrap-Around Cartoning Machines Market Trends

Innovations such as intelligent systems for quick product changeovers and integration with Industry 4.0 technologies are enhancing the versatility and user-friendliness of these machines. This adaptability supports diverse sectors, including cosmetics, food, and pharmaceuticals. As global trade expands, there is an increasing need for packaging that ensures product safety during transportation. Wrap-around cartoners offer durability and efficiency, meeting the stringent standards required for export and import activities. These machines contribute to cost savings by optimizing material usage and reducing wastage. They cater to industries aiming to enhance productivity while controlling expenses. The incorporation of AI, IoT, and robotics into cartoning systems is creating new business opportunities by improving operational efficiency and providing real-time monitoring capabilities.
 

Wrap-Around Cartoning Machines Market Analysis

The cost of acquiring and installing wrap-around cartoning machines is significant, particularly for small and medium-sized enterprises. This high upfront cost can deter businesses from adopting these machines, especially in cost-sensitive industries. Operating wrap-around cartoning machines often requires skilled labour, as these machines incorporate advanced technology and customizations. Industries face challenges in recruiting and training operators who can effectively handle such machinery, further complicated by frequent design changes or the need to adapt to new packaging formats.
 

Based on type, the market is segmented as horizontal and vertical. The vertical segment held a majority industry value of USD 1.01 billion in 2023 with the CAGR of 6.9% during the forecast period.
 

The increasing demand for automation in packaging processes is a significant market driver. Companies in the food and beverage, pharmaceuticals, and personal care sectors are progressively adopting automated solutions to reduce labor costs, enhance operational efficiency, and ensure precise handling and packaging. Fully automated cartoning machines are gaining considerable traction due to their high throughput and consistent performance. Vertical/top-load wrap-around cartoning machines are particularly noteworthy for their ability to enhance product presentation through precise alignment, superior sealing, and tamper-proof designs, which are essential in competitive markets such as cosmetics and luxury food products.
 

Technological advancements, including IoT integration, smart sensors, and real-time monitoring systems, further enhance machine functionality. These innovations facilitate predictive maintenance, minimize downtime, and optimize energy consumption, making them highly appealing to industries adopting Industry 4.0 technologies. Collectively, these factors are driving the market for vertical/top-load wrap-around cartoning machines, with the Asia-Pacific region expected to witness significant growth due to rapid industrialization and urbanization.
 

Based on end-use, the wrap-around cartoning machines market is segmented as food & beverage, pharmaceutical, personal care & cosmetics and others. The food & beverage segment held a dominant industry share of around 38% in 2023.
 

In the highly competitive food and beverage sector, manufacturers are focused on enhancing product visibility and brand recognition on retail shelves. Wrap-around cartoning machines provide customized packaging solutions that align with branding strategies while maintaining a high aesthetic appeal. This capability is crucial for differentiating products in a crowded market. The industry demands high-speed, precise, and consistent packaging to support mass production, and wrap-around cartoning machines meet these requirements by minimizing packaging errors, reducing waste, and increasing throughput. Their flexibility to accommodate various carton sizes and shapes makes them indispensable.
 

Additionally, the growing emphasis on environmental sustainability has led to the increased adoption of recyclable paperboard and other eco-friendly materials. Wrap-around cartoning machines facilitate this trend, enabling manufacturers to comply with regulatory standards and meet consumer expectations for sustainable packaging.  
 

In terms of the country, the U.S. wrap-around cartoning machines market dominates with an overall North America market and valued at USD 350 million in 2023 and is estimated to grow at a CAGR of over 7.8% from 2024 to 2032. U.S. manufacturers are increasingly adopting automation to enhance productivity and reduce reliance on manual labor. High-speed wrap-around cartoning machines are transforming the packaging process, particularly in the food & beverage and pharmaceutical sectors. These machines enhance accuracy and minimize downtime during changeovers, making them crucial for operations requiring frequent packaging adjustments. The integration of advanced technologies such as IoT and AI has further optimized these machines, enabling real-time monitoring, predictive maintenance, and seamless integration into larger production lines.
 

As a global leader in e-commerce, driven by companies like Amazon, the U.S. demands scalable and flexible packaging solutions. Wrap-around cartoning machines meet this demand by providing versatile packaging for a wide range of products, from small consumer goods to larger items. Their ability to create durable and secure packaging aligns with the logistics needs of e-commerce supply chains. Additionally, e-commerce platforms require visually appealing and sustainable packaging to enhance customer satisfaction, increasing the reliance on advanced cartoning machines that support these requirements.
 

North America: In terms of the country, the US dominates with an overall market share of around 73% in North America wrap-around cartoning machines market in 2023. In the U.S., there is a significant shift towards sustainable business practices. Regulatory frameworks such as Extended Producer Responsibility (EPR) mandate manufacturers to adopt eco-friendly packaging. Wrap-around cartoning machines are designed to process recyclable and biodegradable materials, ensuring compliance with these regulations while meeting the growing consumer demand for environmentally conscious products. The robust growth of the pharmaceutical industry, driven by rising healthcare needs, innovation, and regulatory scrutiny, has created a high demand for compliant and reliable packaging solutions. Wrap-around cartoning machines fulfill these requirements by ensuring precise packaging for medications, medical devices, and other healthcare products. Machines’ ability to integrate tamper-evident features is particularly vital for safeguarding pharmaceutical products.
 

On the other hand, Canada wrap-around cartoning machines market is growing at a CAGR of 6.8% during the forecast period. Canada’s food and beverage sector, one of its largest industries, requires efficient packaging solutions for a diverse range of products, from processed foods to beverages. Wrap-around cartoning machines offer the flexibility to handle various product types, including frozen foods, snacks, and liquid containers. This adaptability ensures faster operations and reduced costs for Canadian manufacturers aiming to meet growing consumer demands?. Canadian consumers prioritize shelf-ready packaging, which these machines efficiently deliver by ensuring uniformity and aesthetic appeal in product presentation. This aligns with the growing trend of visually attractive packaging in retail settings.
 

As e-commerce expands into rural regions of Canada, there is a heightened need for robust packaging solutions for products transported across vast distances. Wrap-around cartoning machines, known for their reliability and flexibility, help ensure that goods arrive securely and undamaged, meeting the logistical challenges posed by Canada’s large geography?.
 

Wrap-Around Cartoning Machines Market Share

In 2023, key companies like Cama group, Douglas machine, Econocorp, Syntegon, etc. held a combined market share of 40-45%. These companies are actively engaging in mergers, acquisitions, facility expansions, and collaborations to enhance their product portfolios, reach more customers, and strengthen their market positions.
 

Companies are heavily investing in research and development to develop advanced wrap-around cartoning machines that aligns with the changing and evolving industry’s needs and preferences. Competitive strategies frequently center on product differentiation, where manufacturers augment their offerings with distinctive features, and geographic expansion to penetrate emerging markets. In this dynamic environment, companies that adeptly innovate and respond to market trends are poised for the most significant growth.
 

Wrap-Around Cartoning Machines Market Companies

Major players operating in the wrap-around cartoning machines industry are:

• Atlanta Packaging Technology and Machinery
• Cama Group
• Coesia S.p.A.
• Douglas Machine
• Econocorp
• Jacob White Packaging
• Jochamp
• Mpac Group
• Omori Machinery
• OPTIMA packaging
• Shibuya Corporation
• Syntegon Technology
   

Wrap-Around Cartoning Machines Industry News

• In Sept 2024, Syntegon to showcase innovations and complete packaging system solutions at PACK EXPO 2024. Syntegon, a provider of food packaging solutions and process technology, will highlight its latest innovations and comprehensive system solutions at PACK EXPO International 2024, to be held November 3-6, 2024, at McCormick Place in Chicago at Booth S-2914. Experience highly automated systems for cookies, as well as fresh, chilled, and frozen food, along with the debut of the SVX Compact, part of Syndeton’s VFFS SVX series, for snacks.
   
• In 2023, Douglas, a leading provider of innovative secondary packaging solutions, is expanding its portfolio of revolutionary wraparound case and tray packers. This line of continuous motion wraparound packaging machines delivers consistent performance, lower operating costs and optimized package quality for high-production operations.
   

This wrap-around cartoning machines market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue (USD Billion) & volume (Million Units) from 2021 to 2032, for the following segments:

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Market, By Type

• Horizontal/end-load machine
• Vertical/top-load machine

Market, By Capacity

• Up to 70 cartons per minute (cpm)
• 70 to 150 cartons per minute (cpm)
• 150 to 400 cartons per minute (cpm)
• Above 400 cartons per minute (cpm)

Market, By End-use

• Food & beverage
• Pharmaceutical & healthcare
• Personal care & cosmetics
• Others

Market, By Distribution Channel

• Direct sales
• Indirect sales

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Australia 
• Latin America
  • Brazil
  • Mexico
• MEA
  • UAE
  • Saudi Arabia
  • South Africa