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Vehicle Conversion Market Size - By Type, By Vehicle, By Conversion, Analysis, Share, Growth Forecast, 2025 - 2034

  • Report ID: GMI6039
  • Published Date: Nov 2024
  • Report Format: PDF

Vehicle Conversion Market Size

The global vehicle conversion market size was valued at USD 5.9 billion in 2024 and is projected to grow at a CAGR of 9% between 2025 and 2034. One key driver of the market is the increasing demand for electric vehicles (EVs). As governments worldwide implement stricter emissions regulations and offer incentives for clean energy, consumers and businesses are seeking ways to reduce their carbon footprint.
 

vehicle conversion market

EV conversions allow owners of traditional internal combustion engine vehicles to upgrade to electric power, thus avoiding the purchase of entirely new vehicles. This trend is bolstered by the decreasing cost of conversion kits and advancements in EV technology. The growing emphasis on sustainability and eco-friendly transportation is accelerating the shift towards vehicle conversions.
 

For instance, According to GMI Hybrid Electric Vehicle Conversion Kit Market size was valued at USD 344.3 million in 2023 and is estimated to register a CAGR of over 15% between 2024 and 2032. This high growth rate reflects the surging demand for vehicle conversion globally.
 

Another driver of the vehicle conversion market is the growing interest in customization and personalization. Consumers are increasingly seeking unique, tailored vehicles, whether for performance, luxury, or lifestyle purposes. This trend is evident in the rising demand for RV, camper van, and off-road vehicle conversions. As people prioritize individuality, the market for custom vehicle modifications continues to expand.
 

Vehicle Conversion Market Trends

Companies globally are focusing on ICE-to-EV vehicle conversions due to the growing push for sustainability and reducing carbon emissions. As governments introduce stricter environmental regulations and offer incentives, converting existing vehicles to electric helps meet these mandates without the need for new vehicle production. This trend also addresses the rising demand for affordable EV solutions, as conversion kits are often cheaper than buying new EVs.
 

Additionally, it offers a solution for the large number of older vehicles still in circulation, extending their lifespan while reducing their environmental impact. The conversion market also aligns with the shift towards clean energy and greener transportation.
 

For instance, in April 2024, Sirius Cleantech Pvt. Ltd. launched the Electra-Revive EV conversion kit, designed to retrofit old internal combustion engine (ICE) vehicles into electric ones. Built with indigenous components, the kit offers motor options ranging from 30kW to 75kW and supports both commercial and passenger vehicles. It delivers a range of up to 180 km for passenger vehicles and 160 km for commercial ones, with a top speed of 75 km/h.
 

The kit also features AI-powered range prediction, active power management, and a mobile app for live vehicle diagnostics. The company aims to make electric mobility more accessible and environmentally friendly across India.
 

One major challenge in the vehicle conversion market is the high upfront cost of conversion kits and retrofitting. While converting an existing internal combustion engine (ICE) vehicle to an electric one can be more affordable than purchasing a new EV, the initial cost of the conversion kit, including the motor, battery, and other components, can still be significant. This cost may deter many vehicle owners, especially in emerging markets where affordability is a major concern.
 

Additionally, the lack of financial incentives or subsidies for conversions in some regions limits widespread adoption. As a result, reducing conversion costs and offering financing options are crucial for market growth.
 

Vehicle Conversion Market Analysis

Vehicle Conversion Market, By Type, 2021 - 2034 (USD Billion)

Based on the type, the market is segmented into product and services. In 2024, the product segment accounted for over 65% of the market share and is expected to exceed USD 8 billion by 2034. The product segment dominates the vehicle conversion market as it includes the essential components—such as motors, batteries, and controllers—that are crucial for converting ICE vehicles to electric. These products represent the core of the conversion process and drive much of the market’s revenue.
 

Additionally, advancements in EV technology and increasing demand for high-quality, reliable conversion kits are pushing companies to innovate and offer more efficient and powerful products. The product segment also benefits from high demand in both commercial and passenger vehicle conversions. This focus on product development aligns with growing consumer expectations for performance and range in converted vehicles.
 

Vehicle Conversion Market Revenue Share, By Vehicle, 2024

Based on the vehicle, the vehicle conversion market is divided into passenger cars and commercial vehicle. The passenger car segment held around 62% of the market share in 2024, due to the sheer volume of passenger vehicles compared to commercial vehicles globally, making it a larger target for conversion opportunities. Many consumers are interested in converting their existing cars to electric to reduce fuel costs and emissions without purchasing a new EV.
 

Additionally, government incentives and policies supporting clean transportation are often focused on passenger vehicles, further encouraging conversions. The shift in consumer awareness toward sustainable practices and the increasing availability of affordable conversion kits are also driving this trend. Consequently, passenger cars present a significant growth opportunity for conversion providers.
 

U.S. Vehicle Conversion Market Size, 2021- 2034 (USD Billion)

The U.S. vehicle conversion market accounted for 75% of the revenue share in 2024 and is expected to exceed USD 3 billion by 2034, due to strong consumer demand for eco-friendly transportation and high adoption rates of electric vehicles. Government policies, tax credits, and incentives aimed at reducing carbon emissions have accelerated the shift from internal combustion engines to electric alternatives.
 

Additionally, the U.S. has a large base of older vehicles and a strong automotive aftermarket industry, which supports retrofitting and customization. Advanced infrastructure, including charging networks, and significant investment in R&D by U.S.-based companies further enhance the appeal of EV conversions. The U.S. also has a high awareness of environmental issues, encouraging consumers and businesses to explore conversion options. These factors collectively make the U.S. a leader in the market.
 

The Asia-Pacific vehicle conversion market is growing rapidly, driven by government initiatives to reduce emissions and tackle urban pollution, particularly in countries like China, India, and Japan. Strong industrial bases and cost-effective manufacturing contribute to affordable conversion kit production, making conversions more accessible. Rising environmental awareness and consumer interest in electric vehicles further stimulate demand. Some governments offer incentives for EV conversions, accelerating adoption. This region's high population and vehicle ownership rates position it as a significant growth area for the conversion market.
 

In Europe, stringent emissions regulations and climate goals are key drivers of the vehicle conversion market, especially with the EU’s push for carbon neutrality by 2050. Countries like Germany, the UK, and France are encouraging conversions through incentives and supportive policies, particularly for urban and low-emission zones. Europe also benefits from advanced automotive technology and a robust EV infrastructure, making conversions a practical alternative to new EV purchases. Consumer interest in sustainable mobility is high, driving demand for both commercial and passenger vehicle conversions. Overall, Europe's strong regulatory framework and environmental commitment are advancing the market.
 

Vehicle Conversion Company Market Share

Vehicle Conversion Company Market Share, 2024

BraunAbility, Kisae Technology Inc. and Midwest Automotive Designs collectively held a substantial market share of over 6% in the vehicle conversion industry in 2024. The competitive landscape for the vehicle conversion industry includes prominent players like BraunAbility, Kisae Technology Inc., and Midwest Automotive Designs, each offering specialized conversion solutions.
 

BraunAbility focuses on accessible vehicle conversions, designing vehicles for individuals with disabilities, which has established its strong market presence. Kisae Technology Inc. specializes in power and battery management systems for conversions, contributing innovative technology for efficient electric retrofitting. Midwest Automotive Designs excels in luxury vehicle conversions, catering to high-end consumer demands for customized, premium vehicles. Together, these companies drive innovation and meet diverse customer needs within the vehicle conversion industry.
 

Vehicle Conversion Market Companies

Major players operating in the vehicle conversion industry are:

  • Adventure Van Conversions
  • BraunAbility
  • Creative Mobile Interiors
  • DIYev Inc.
  • El Kapitan Conversion Vans
  • EV Source
  • EV4U Custom Conversions
  • Glampervan
  • Kisae Technology Inc.
  • Midwest Automotive Designs
     

Vehicle Conversion Industry News

  • In October 2024, Dave Arbogast Van Depot, the largest U.S. van dealership, has expanded its offerings with Midwest Automotive Designs' luxury Mercedes-Benz Sprinter conversions, such as the Luxe Cruiser and Business Cruiser. These custom-built vans combine advanced technology with bespoke craftsmanship, providing a premium, personalized travel experience. Built in Indiana, each model reflects over two decades of Midwest's expertise in luxury conversions, with features like plush leather seating and climate-controlled interiors. The dealership showcases these high-end models, catering to customers seeking sophisticated and comfortable road travel solutions.
     
  • In April 2024, Sirius Cleantech Pvt. Ltd. launched the Electra-Revive EV conversion kit, designed to retrofit old internal combustion engine (ICE) vehicles into electric ones. Built with indigenous components, the kit offers motor options ranging from 30kW to 75kW, and supports both commercial and passenger vehicles. It delivers a range of up to 180 km for passenger vehicles and 160 km for commercial ones, with a top speed of 75 km/h. The kit also features AI-powered range prediction, active power management, and a mobile app for live vehicle diagnostics. The company aims to make electric mobility more accessible and environmentally friendly across India.
     

The vehicle conversion market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn) from 2021 to 2034, for the following segments:

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Market, By Type

  • Product
  • Service

Market, By Vehicle

  • Passenger cars 
    • Hatchback
    • Sedan
    • SUV
  • Commercial vehicles 
    • Light Commercial Vehicles (LCV)
    • Heavy Commercial Vehicles (HCV)

Market, By Conversion

  • Mobility conversions
  • Commercial conversions
  • Recreational conversions
  • Others

The above information is provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
  • Europe
    • UK
    • Germany
    • France
    • Italy
    • Spain
    • Russia
    • Nordics
  • Asia Pacific
    • China
    • India
    • Japan
    • South Korea
    • ANZ
    • Southeast Asia
  • Latin America
    • Brazil
    • Mexico
    • Argentina
  • MEA
    • UAE
    • Saudi Arabia
    • South Africa
Authors: Preeti Wadhwani, Satyam Jaiswal

Frequently Asked Questions (FAQ) :

The market size of vehicle conversion reached USD 5.9 billion in 2024 and is set to grow at a 9% CAGR from 2025 to 2034, driven by the increasing demand for electric vehicles (EVs).

The passenger car segment held around 62% of the market share in 2024, due to the high volume of passenger vehicles globally and consumer interest in reducing fuel costs and emissions.

The U.S. market accounted for 75% of the revenue share in 2024 and is expected to exceed USD 3 billion by 2034, led by strong consumer demand for eco-friendly transportation and government policies.

The key players in the industry include Adventure Van Conversions, BraunAbility, Creative Mobile Interiors, DIYev Inc., El Kapitan Conversion Vans, EV Source, EV4U Custom Conversions, Glampervan, Kisae Technology Inc., and Midwest Automotive Designs.

Vehicle Conversion Market Scope

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Premium Report Details

  • Base Year: 2024
  • Companies covered: 15
  • Tables & Figures: 200
  • Countries covered: 17
  • Pages: 180
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