Steam Reformer Captive Hydrogen Generation Market Size - By Application (Petroleum Refining, Chemical, Metals, and Others), Regional Outlook & Forecast, 2024 – 2032

Steam Reformer Captive Hydrogen Generation Market Size

The global steam reformer captive hydrogen generation market was valued at USD 117 billion in 2023 and is estimated to grow at a CAGR of over 6.2% from 2024 to 2032. It refers to an on-site hydrogen production method where the hydrogen is generated at the point of use, such as within an industrial facility such as a refinery or chemical plant. This process involves the conversion of hydrocarbons, primarily natural gas, into hydrogen through a steam methane reforming process.
 

Rising demand for cost-efficient solutions for hydrogen generation offering high energy efficiency ranging from 65% to 75% will uplift the product adoption. Increasing demand for on-site clean fuel production, allowing industrial facilities, such as refineries and chemical plants, to maintain operational budgets while reducing dependency on external suppliers will improve the business scenario.
 

Rising focus of companies to have complete operational control over production parameters to achieve predictable hydrogen output, customized purity levels, and on-demand availability will augment the process penetration. Furthermore, increasing demand for a consistent clean fuel supply for sensitive processes, such as hydrocracking or chemical synthesis will boost advanced process adoption offering real-time monitoring and advanced automation technologies.
 

Steam Reformer Captive Hydrogen Generation Market Trends

Increasing energy security concerns, particularly in areas with limited hydrogen infrastructure will propel the on-site clean fuel production to reduce risks associated with supply chain disruptions, such as transportation bottlenecks or geopolitical tensions affecting gas supplies. Rising technological advancements to access smaller operations and new market entrants coupled with scalable process adoption with reduced carbon footprint will complement the process growth.
 

Steam Reformer Captive Hydrogen Generation Market Analysis

The steam reformer captive hydrogen generation industry from chemical application is projected to surpass USD 100 billion by 2032. Expanding clean fuel demand from chemical processes will bolster cost-effective solutions, ensuring operational flexibility and eliminating transportation and delivery costs associated with merchant hydrogen. Rising pressure on chemical industries to decarbonize their processes and align with regulatory standards will stimulate the process growth equipped with carbon capture and storage (CCS) capabilities offering a pathway for producing hydrogen., strengthening the product landscape.
 

Europe steam reformer captive hydrogen generation market is likely to exceed USD 39 billion by 2032. Rising stringent environmental regulations including the European Union's (EU) Fit for 55 initiative and its associated Carbon Border Adjustment Mechanism are compelling industries, including chemical and refining sectors, to reduce their carbon footprint leading to accelerate the business statistics. Rising geopolitical instability has highlighted Europe’s dependency on external energy supplies leading to boost the process adoption, allowing industries to secure a stable and localized hydrogen supply, reducing reliance on imported fossil fuels. This strategic shift towards local production helps ensure consistent operations and protects companies from volatile energy markets.
 

In the U.S. growing hydrogen infrastructure development and federal support including the Department of Energy’s Energy Earthshots program, aims to reduce the cost of hydrogen to USD 1 per kilogram within a decade, will propel captive clean energy production using SMR technology especially in chemical and refining sectors, to capitalize on the policy benefits. Additionally, tax credits under the Inflation Reduction Act (IRA) encourage the adoption of steam reformers equipped with CCS to produce low-carbon hydrogen, leading to drive the business landscape. Growing corporate decarbonization goals will boost the adoption of advanced technologies with CCS as part of their sustainability strategies leading to uplift the industry outlook.
 

Steam Reformer Captive Hydrogen Generation Market Share

Eminent players are forming strategic alliances to enhance their technology offerings and expand their presence in the market. This helps them cater to the growing demand for sustainable hydrogen solutions in industries such as chemicals and refining. Companies are focusing on advanced reforming technologies to increase efficiency and reduce carbon emissions. Their efforts in R&D aim to create steam reformers that can produce hydrogen with a lower environmental impact, making them attractive for industries looking to comply with stricter emission regulations.
 

Steam Reformer Captive Hydrogen Generation Market Companies

Eminent players operating in the steam reformer captive hydrogen generation industry are:

• Air Products and Chemicals
• Clariant
• Chennai Petroleum Corporation
• HyGear
• Linde Gas
• Messer Group
• Mangalore Refinery and Petrochemicals
• Nuberg EPC
• Raven
• Siemens Energy
• Thyssenkrupp
   

Steam Reformer Captive Hydrogen Generation Industry News

• In September 2022, Raven, specializing in renewable fuels, reported successful outcomes from the field trial of its SR2 unit, which utilizes a non-combustion equilibrium Steam/CO2 Reforming method. The SR2 unit showcased superior efficiency in transforming methane into transportation-grade hydrogen, outpacing traditional technologies. This breakthrough seeks to diminish emissions and bolster the sustainability of hydrogen production from methane.
   
• In August 2022, HyGear's subsidiary, HyGear Asia, has signed an MoU with GPS Renewables to convert organic waste and landfill gas into green hydrogen. The initiative will utilize GPS’s advanced biomethanation and bio-CNG installations along with HyGear technology based on on-site steam methane reforming. This partnership leverages their combined expertise to develop India’s first waste-to-hydrogen infrastructure, aiming to establish leadership in the renewable gas sector.
   

This steam reformer captive hydrogen generation market research report includes an in-depth coverage of the industry with estimates & forecast in terms of revenue in “(USD Billion)” from 2021 to 2032, for the following segments:

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Market, By Application

• Petroleum Refinery 
• Chemical
• Metal
• Others

The above information has been provided for the following regions and countries:

• North America
  • U.S.
  • Canada
  • Mexico 
• Europe
  • Germany
  • Italy
  • Netherlands
  • Russia
• Asia Pacific
  • China
  • India
  • Japan
• Middle East & Africa
  • Saudi Arabia
  • Iran
  • UAE
  • South Africa
• Latin America
  • Brazil
  • Argentina
  • Chile