Recycled Carbon Fiber Market Size – By Product Type, Source, Recycling method, End Use Method Analysis, Share, Growth Forecast, 2025 - 2034

Report ID: GMI7223
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Published Date: January 2025
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Report Format: PDF

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Recycled Carbon Fiber Market Size

The global recycled carbon fiber market size was valued at USD 153.2 million in 2024 and is estimated to grow at a CAGR of over 11.5% from 2025 to 2034. Recycled carbon fiber industry is witnessing significant growth driven by increasing environmental awareness, the implementation of regulatory support, and cost savings. As industries seek sustainable alternatives to virgin carbon fiber, recycled carbon fiber presents a more eco-friendly and cost-effective solution.
 

However, the market faces challenges in maintaining material quality and consistency, establishing a reliable supply chain, and overcoming perception barriers. Overcoming these challenges, along with standardization efforts, will be crucial for the sustained growth and wider adoption of recycled carbon fiber in various sectors, including aerospace, automotive, and wind energy, as it addresses both environmental concerns and economic efficiency.
 

Recycled Carbon Fiber Market Trends

The recycled carbon fiber industry is increasingly aligning with global sustainability initiatives, with a strong focus on eco-friendly formulations and compliance with stringent environmental regulations. Manufacturers are investing in research and development to enhance the performance of recycled carbon fiber while mitigating their environmental impact. This includes exploring bio-based alternatives and innovations in compounding techniques that improve efficiency and reduce waste.
 

Emerging sectors such as electric vehicles (EVs) and renewable energy are driving significant demand for high-performance sealing solutions, where recycled carbon fiber' resistance to extreme temperatures and chemicals is critical. For instance, in EVs, recycled carbon fiber are essential for ensuring reliability in battery systems and powertrains. Similarly, in renewable energy systems, these materials are used in equipment that must withstand harsh operating conditions.
 

Technological advancements in manufacturing processes are further shaping the market. Innovations such as advanced mixing methods and precision molding techniques are enabling the production of recycled carbon fiber with superior mechanical and thermal properties, catering to the diverse needs of industries like automotive, aerospace, and electronics.
 

As industries prioritize durability and reliability, the recycled carbon fiber sector is adapting by offering customized solutions that address evolving demands. The focus on sustainability and innovation is not only enhancing product performance but also ensuring compliance with environmental norms, positioning the industry for long-term growth in a rapidly changing global market.
 

Recycled Carbon Fiber Market Analysis

Recycled Carbon Fiber  Market Size, By Product Type, 2021 - 2034 (USD Million)

Based on product type, chopped carbon fiber, widely used in reinforced plastics and composites, holds a significant market share around 44.4% in 2024 due to its versatility and strength. Milled carbon fiber, known for its fine consistency, is preferred in applications demanding precise reinforcement, contributing to a sizable market share. Carbon fiber mat, often used for high-performance and lightweight applications, commands its segment. The "others" category, including various forms and applications, represents a smaller but growing portion of the market. Overall, the market size for these product types reflects a diverse and evolving industry responding to the demand for sustainable and cost-effective materials in sectors such as automotive, aerospace, and renewable energy.
 

Global Recycled Carbon Fiber  Market Revenue Share, By  Application,  (2024)

Based on source, Automotive scrap is a major contributor, given the automotive industry's emphasis on lightweight materials and sustainability, secures a significant market share, of 49.1% in 2022. The aerospace sector, with its stringent requirements for high-performance materials, also plays a substantial role in the market. "Other" sources, including wind energy, marine, and construction, represent a smaller but growing segment of the market, driven by increased awareness of the benefits of recycled carbon fiber across various industries. In summary, the market size for recycled carbon fiber varies significantly by source, with a strong presence in automotive and aerospace scrap, and potential for growth in other sectors as sustainability considerations continue to drive adoption.
 

Based on recycling method, Mechanical recycling, known for its cost-effectiveness, represents a substantial portion of the recycled carbon fiber market share about 69.4% in 2022 as it involves the physical separation of carbon fiber from composite materials. Chemical recycling is gaining traction as it can recover high-quality fibers from composites, especially in more complex waste streams. Pyrolysis, which involves high-temperature decomposition, and solvolysis, a chemical process in a solvent, contribute to the market by offering unique advantages for specific applications. The "others" category encompasses emerging recycling methods, contributing to a smaller but dynamic segment of the market. In summary, the market size for recycled carbon fiber varies according to the recycling method, with a combination of mechanical and chemical methods dominating the market, and the potential for growth driven by innovation in recycling technologies.
 

Based on end user industries, the aerospace and defence sector commands a sizable market share about 34.7% in 2024 due to its demand for high-performance, lightweight materials. Automotive, another key industry, focuses on reducing vehicle weight and enhancing fuel efficiency, contributing significantly to the market. Wind energy, with its need for durable and lightweight materials, also plays a substantial role. Sports and leisure, construction, and electronics industries each contribute, albeit to a lesser extent.
 

The "others" category encompasses emerging applications across various sectors, showing growth potential. In summary, the market size for recycled carbon fiber is influenced by a diverse range of end-use industries, with aerospace and automotive leading the way and opportunities for expansion as other industries increasingly prioritize sustainability and advanced materials.
 

U.S. Recycled Carbon Fiber  Market Size, 2021- 2034 (USD Million)

North America, with its well-established industries and a strong focus on innovation and technology, constitutes a significant share around 39.4% in 2024 of the global recycled carbon fiber market. The U.S. boasts a strong presence in industries like aerospace, automotive, and renewable energy, where the demand for sustainable materials has driven the adoption of recycled carbon fiber. Furthermore, stringent environmental regulations and a growing emphasis on reducing carbon footprints have spurred investments in recycling technologies and the utilization of recycled carbon fiber. The North American market is expected to continue expanding, driven by sustainability initiatives, technological advancements, and the pursuit of cost-effective solutions in these prominent industries.
 

Recycled Carbon Fiber Market Share

Global Recycled Carbon Fiber  Market Company Share, (2024)

These players focus on strategic partnerships, new product launch & commercialization for market expansion. Furthermore, these players are heavily investing in research that allows them to introduce innovative products and garner maximum revenue in the market.
 

Solvay S.A., Asahi Glass Co., Ltd. (AGC), Shin-Etsu Chemical Co., Ltd., and Zeon Corporation are additional major players that collectively wield considerable influence in shaping the market. Solvay S.A. is known for its commitment to sustainability and advanced material solutions, including recycled carbon fiber, while AGC brings its expertise in glass technology to fluoroelastomer applications. Shin-Etsu Chemical Co., Ltd., and Zeon Corporation, both based in Japan, are pivotal contributors to the market with their extensive product offerings and commitment to technological advancements.
 

These key players collectively dominate the recycled carbon fiber industry, driving innovation, setting industry standards, and meeting the diverse needs of end-use sectors such as automotive, aerospace, and chemical processing. Their market share underscores not only their individual strengths but also the overall importance of recycled carbon fiber in industries requiring robust, durable, and chemically resistant materials. As these companies continue to lead in research, development, and market presence, they play a central role in shaping the trajectory of the recycled carbon fiber industry globally.
 

Recycled Carbon Fiber Market Companies

Major players operating in the recycled carbon fiber industry are: 

  • Toray Industries
  • Gen 2 Carbon
  • Carbon Conversions
  • Procotex Corporation SA
  • SGL Carbon
  • ELG Carbon Fibre
  • Teijin
     

Recycled Carbon Fiber Industry News

  • In April 2024: Formosa Plastics introduced a sustainable material solution for reshaping recycled carbon fiber composites, supporting the global shift toward a circular economy and net-zero emissions. By promoting the recyclability of carbon fiber composites, the innovation ensures post-consumer products remain within the value chain.
     

The recycled carbon fiber market research report includes in-depth coverage of the industry, with estimates & forecast in terms of revenue (USD Million) & volume (Kilo Tons) from 2021 to 2034, for the following segments:

Market, By Product Type

  • Chopped carbon fiber
  • Milled carbon fiber
  • Carbon fiber mat
  • Others

Market, By Source

  • Automotive scrap
  • Aerospace scrap
  • Other

Market, By Recycling Method

  • Mechanical Recycling
  • Chemical Recycling
  • Pyrolysis
  • Solvolysis
  • Others

Market, By End Use Method

  • Aerospace and Defense
  • Automotive
  • Wind Energy
  • Sports and Leisure
  • Construction
  • Electronics
  • Others

The above information is provided for the following regions and countries:

  • North America
    • U.S.
    • Canada
  • Europe
    • UK
    • Germany
    • France
    • Italy
    • Spain
    • Russia
  • Asia Pacific
    • China
    • India
    • Japan
    • South Korea
    • Australia 
  • Latin America
    • Brazil
    • Mexico
  • MEA
    • UAE
    • Saudi Arabia
    • South Africa

 

Authors: Kiran Pulidindi, Kunal Ahuja
Frequently Asked Question(FAQ) :
Why is the demand for chopped carbon fiber rising?
The chopped carbon fiber segment held a significant 44.4% market share in 2024 due to its versatility and strength, making it a preferred choice in reinforced plastics and composites.
How much is the North America recycled carbon fiber industry worth?
Who are some of the prominent players in the recycled carbon fiber industry?
How big is the recycled carbon fiber market?
Recycled Carbon Fiber Market Scope
  • Recycled Carbon Fiber Market Size
  • Recycled Carbon Fiber Market Trends
  • Recycled Carbon Fiber Market Analysis
  • Recycled Carbon Fiber Market Share
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    Premium Report Details

    Base Year: 2024

    Companies covered: 7

    Tables & Figures: 252

    Countries covered: 19

    Pages: 120

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