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Based on type, the market is divided into frac sand, resin-coated proppants, and ceramic proppants. Frac sand type held the dominant market share of 4.7 billion in 2023 and is expected to reach USD 9.5 billion by 2032. Frac sand is the most used type of proppant due to its cost-effectiveness and high availability. In hydraulic fracturing, frac sand is favored for its ability to withstand high pressures and maintain the integrity of fractures in the rock formation, facilitating the extraction of oil and natural gas. Its relatively simple production process and lower cost compared to alternatives like ceramic and resin-coated proppants make it a popular choice among oilfield service companies, particularly in resource-rich regions such as North America.
Based on application, the market is categorized into shale gas, tight gas, coalbed methane and others. Shale gas application accounted for 39% market share in 2023 and is projected to grow through 2032. Shale gas is the leading application segment in the market as it requires the use of proppants to extract gas from fine-grained sedimentary rocks. The growth in the shale gas market is driven by the increasing demand for natural gas as a cleaner alternative to coal and oil, particularly in power generation. Shale gas production relies heavily on hydraulic fracturing, where proppants are essential to keep the shale formations open and allow gas to flow, thus driving significant demand for proppants.
Based on ceramic, the proppants market is categorized into high strength ceramic proppants, intermediate strength ceramic proppants, light weight ceramic proppants and other. Intermediate strength ceramic proppants accounted for major market share in 2023 and is projected to grow through 2032. Intermediate strength ceramic proppants are predominant in scenarios where higher performance than frac sand is required but where the highest strength ceramic proppants may not be economically justified. These proppants are engineered to perform under moderate to high pressure conditions prevalent in deeper well applications, offering a balance between cost and performance. Their ability to enhance hydrocarbon recovery more efficiently than frac sand, while being more cost-effective than higher-grade ceramic options, makes them a favorable choice in both mature and emerging markets.
North America dominated the global proppants market in 2023. It generated a revenue of USD 3.3 billion in 2023 and is expected to reach USD 6.7 billion by 2032. North America dominates the market due to its pioneering and extensive implementation of hydraulic fracturing, especially in the extraction of shale gas and oil. The region is home to some of the world's largest shale formations, like the Permian Basin and the Marcellus Shale, which have substantial reserves of oil and natural gas. Advanced drilling technologies, robust investment in unconventional oil and gas exploration, and a favorable regulatory environment have facilitated the growth of fracking activities. Additionally, the local presence of leading oilfield service companies and proppant manufacturers reduces logistics costs and operational complexities, further boosting the market.
Within North America, the United States is the predominant country in the proppants industry. It leads due to its extensive shale reserves and high volume of drilling and completion activities. The U.S. has advanced significantly in both technology and production capacities, making it a global leader in both natural gas and oil production from shale formations. The country's regulatory policies generally support the development of its oil and gas sectors, and its technological capabilities in hydraulic fracturing set a benchmark globally. The high demand for energy and the continuous innovation in fracking practices sustain the U.S.'s dominant position in the global market.