Production Logistics Market Size - By Component (Hardware, Software, Services), By Function, By Organization Size (SME, Large Enterprises), By End-use & Forecast, 2024 - 2032

Production Logistics Market Size

Production Logistics Market size was valued at USD 73.7 billion in 2023 and is estimated to register a CAGR of over 4.5% between 2024 and 2032. Production logistics Systems are designed to maximize the use of materials, minimize waste, and improve resource efficiency. This entails using lean manufacturing principles, embracing the circular economy, and reducing the amount of energy and raw materials used in industrial operations. Businesses are increasingly incorporating green logistics principles into their production logistics processes.
 

Some of its major examples include energy-efficient warehouse and distribution center designs, eco-friendly packaging materials, and optimized transportation routes to lower carbon emissions. Further, sustainable logistics techniques reduce the negative effects on the environment and support CSR objectives, thus leading to increasing demand of production logistics.
 

The growing trend of Industry 4.0 and smart manufacturing are some of the major factors driving the production logistics market. Smart factories use production logistics systems with Internet of Things (IoT) sensors and devices to track inventories in real-time, optimize processes, and enable predictive maintenance. These features minimize downtime and increase overall efficiency. Manufacturers can achieve higher degrees of product personalization and customization with Industry 4.0 technology without sacrificing productivity. In addition, production logistics systems enable mass customization and improve customer satisfaction by facilitating the management of intricate supply chains that meet a variety of product configurations and client requirements.
 

High initial expenses associated with the deployment of production logistics systems are considered as a major restraining factor for small and medium-sized businesses (SME) or prospective newcomers to the market. Compared to larger organizations with more financial resources, these enterprises find it difficult to make an initial investment. Additionally, there are significant infrastructure and technical expenditures associated with implementing cutting-edge technologies such as IoT sensors, automation systems, and data analytics platforms. To get the most out of production logistics solutions, businesses need to invest in modernizing their current infrastructure, incorporating new technology, and providing employee training, which hampers the growth of the market among small and medium enterprises.
 

Production Logistics Market Trends

To increase productivity and flexibility in production logistics, collaborative robotics, or cobots, are increasingly being utilized. Cobots assist human workers by carrying out monotonous jobs including packing, assembly, and material handling. Automation technologies lower labor costs, increase productivity, and enhance safety in manufacturing settings. Robotic arms, autonomous drones, and automated guided vehicles (AGVs) are being used by production logistics systems to improve overall productivity and optimize warehouse operations.
 

For instance, in March 2024, Schneider Electric unveiled two new collaborative robots (cobots), the Lexium RL 3 and RL 12, at MODEX 2024 in Atlanta, with a third model, the Lexium RL 18, scheduled for release later in 2024. These advanced cobots are designed to address production, flexibility, and sustainability challenges faced by manufacturers.
 

Another major trend in the production logistics market is omni-channel fulfillment. Omni-channel fulfillment requires real-time visibility of inventory across all sales channels and distribution centers. Inventory management software is integrated with production logistics systems to track product availability, locations, and stock levels. This lowers the possibility of stockouts and raises customer satisfaction by guaranteeing that customers may examine correct inventory information both online and in-store.
 

Production Logistics Market Analysis

a market share of over 65% in 2023. Generally, large enterprises usually have vast industrial facilities dispersed throughout several states or nations and high volumes of components, finished goods, and raw materials are usually handled by them. Large-scale production and distribution operations are often supported by efficient production logistics systems, which guarantee the efficient movement and administration of materials across the supply chain.
 

In addition, these enterprises run international supply chains with manufacturers, distributors, and suppliers spread across several geographical areas. Production logistics enable seamless operations by facilitating the synchronization and coordination of supply chain activities, guaranteeing prompt product delivery to clients across the globe.
 

Based on component, the production logistics market is divided into hardware, software, and services. In 2023, the hardware segment accounted for a market share of over 41%. The term "hardware" denotes the machinery, apparatus, infrastructure, and equipment needed to support logistics, material handling, and manufacturing processes. In production logistics, hardware is essential for process automation, efficiency optimization, safety assurance, and overall manufacturing and logistics productivity. Technological innovations in the fields of IoT, AI, and robots are propelling innovation in production logistics hardware, hence augmenting capacities, and empowering enterprises to efficiently tackle dynamic operational difficulties.
 

Automation of manufacturing processes has been promoted heavily to boost production, save labor costs, and increase efficiency. Automated guided vehicles (AGVs), robots, and conveyor systems are some examples of advanced hardware which are essential for automating material handling, assembly, and packaging jobs. Further, error reduction, production cycle acceleration, and operational streamlining are all facilitated by this automation. For instance, in June 2024, MIT's CSAIL researchers developed a soft robotic system called RoboGrocery which possess capabilities to efficiently pack a variety of grocery items, from delicate items such as grapes and bread to more rigid objects like soup cans.
 

Asia Pacific dominated the production logistics market with around 35% of the share in 2023. The region is considered a significant hub for global manufacturing, with a wide range of sectors, including consumer goods, automobiles, electronics, and pharmaceuticals. The demand for effective production logistics to support large-scale production and supply chain operations is driven by the region's fast industrialization and growth in the manufacturing sector.
 

Furthermore, businesses in this region are focused on supply chain network optimization to boost productivity, cut expenses, and enhance overall operational performance. Production logistics systems facilitate enhanced inventory control, optimized workflows, and adaptable logistics tactics to satisfy market needs and sustain competitiveness.
 

Furthermore, reshoring or nearshoring manufacturing activities are becoming more common among businesses in North America. Reducing reliance on foreign suppliers, lowering supply chain risks, and enhancing supply chain resilience are major objectives of this shift towards technology. To facilitate localized manufacture and guarantee effective supply chain operations, production logistics are essential.
 

Automation, robotics, additive manufacturing (3D printing), and the Internet of Things are some of the cutting-edge manufacturing technologies that North America is leading the way in adopting. The demand for advanced production logistics solutions is being driven by these technologies, which also maximize resource use, boost production efficiency, and allow nimble manufacturing processes.
 

Production Logistics Market Share

DHL and UPS are major players in the production logistics industry. DHL is focused on digital transformation initiatives to enhance efficiency and visibility across its supply chain and logistics operations. This involves making investments in digital platforms, Internet of Things technology, data analytics, and automation.
 

UPS is going through a digital transformation to modernize its supply chain. This involves integrating its production logistics with overall supply chain management, streamlining workflows, and improving visibility through the use of digital platforms, cloud-based solutions, and digital twins. Additionally, the business is adding production logistics to its list of integrated supply chain solutions, enabling it to provide end-to-end logistical services.
 

Production Logistics Market Companies

Major players operating in the production logistics industry are:

• DHL Supply Chain
• UPS Supply Chain Solutions, Inc.
• Kuehne + Nagel International AG
• DB Schenker Logistics
• XPO Logistics, Inc.
• CEVA Logistics AG
• DSV Panalpina A/S
• Nippon Express Co., Ltd.
• C.H. Robinson Worldwide, Inc.
• Expeditors International of Washington, Inc.
   

Production Logistics Industry News

• In November 2023, OTTO Motors, a leading provider of autonomous mobile robots (AMRs), differentiated itself in the market by focusing on production logistics along with warehouse automation. The company has established an ecosystem of systems integrators who can customize OTTO's AMR platform to address the unique needs of different manufacturing environments. This includes developing specialized attachments and integrating the AMRs with factory control systems and IT software.
   
• In September 2023, JSW Cement initiated trials of electric trucks in their logistics operations at the production unit. This move aligns with JSW Cement's commitment to sustainability and reducing carbon emissions across its value chain. By adopting electric vehicles, JSW Cement aims to lower its environmental impact and contribute to the decarbonization of the cement industry.
   

The production logistics market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue (USD Billion) from 2021 to 2032, for the following segments:

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Market, By Component

• Hardware
  • Automated Storage and Retrieval Systems (ASRS)
  • Conveyors and Sortation Systems
  • Automated Guided Vehicles (AGVs)
  • Robotic Picking Systems
  • Others
• Software
  • Warehouse Management Systems (WMS)
  • Transportation Management Systems (TMS)
  • Inventory Management Systems
  • Supply Chain Management Software
  • Others
• Services
  • Consulting
  • Implementation
  • Maintenance and Support
  • Training

Market, By Function

• Inventory Management
• Order Processing
• Transportation Management
• Warehousing and Distribution
• Packaging and Labeling
• Supply Chain Planning
• Others

Market, By Organization Size

• SME
• Large Enterprises

Market, By End-use

• Automotive
• Consumer Goods
• Healthcare
• Food and Beverage
• Retail and E-commerce
• Aerospace and Defense
• Electronics
• Chemicals
• Pharmaceuticals
• Others

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Netherlands
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • ANZ
  • Southeast Asia
  • Rest of Asia Pacific 
• Latin America
  • Brazil
  • Mexico
  • Argentina
  • Rest of Latin America
• MEA
  • UAE
  • South Africa
  • Saudi Arabia
  • Rest of MEA