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The molded FRP grating industry faces challenges due to high initial costs and raw material price changes. Molded FRP grating is durable and resists corrosion but costs more upfront than materials like steel or aluminum. This higher cost can turn away budget-sensitive sectors, even though FRP saves money on maintenance and replacements over time. The market also suffers from price swings in raw materials, especially resins and fiberglass, which are key to making FRP. Changes in the supply chain or higher demand for these materials can make production costs unpredictable, hurting manufacturers' profit margins. Companies must price their products carefully to stay profitable and attract customers. They also need to find new ways to source and produce materials to manage costs while highlighting the long-term benefits of FRP grating.
Based on resin type, the market is segmented into polyester, vinyl ester, phenolic, epoxy and others. Polyester resin leads, earning USD 130.6 million in revenue in 2023. Industries prefer polyester-based FRP gratings for their cost-effectiveness and performance. These gratings offer good chemical resistance and durability, making them suitable for wastewater treatment, chemical processing, and walkways. Polyester resin is cheaper than alternatives like vinyl ester and epoxy, making it a popular choice for projects needing strong grating at a lower cost. As industries look for materials that balance cost and function, polyester FRP grating remains a top choice globally.
Based on application, the molded FRP grating market is segmented into walkways, stair treads, trench covers, platforms and others. In 2023, molded FRP grating used for walkways held a 29.8% market share. This is due to its durability, corrosion resistance, and low maintenance needs, making it ideal for industrial and commercial walkways. Molded FRP grating is especially useful in areas with high moisture or chemicals, like water treatment plants, marine settings, and chemical plants, where traditional materials wear out quickly. Its lightweight design makes installation easier, and its anti-slip surface improves worker safety, which is crucial in industrial areas. These benefits make FRP grating a key material for walkways, maintaining its strong market position.
Based on end use industry, the market is segmented into oil & gas, chemical processing, water & wastewater treatment, marine and others. As of 2023, the oil and gas sector holds a 26.1% share of the market. This is because the material works well in harsh, corrosive environments. Molded FRP grating is widely used in offshore platforms, refineries, and processing plants. It is resistant to corrosion, lightweight, and durable in extreme conditions. Unlike traditional materials, FRP needs less maintenance and can handle exposure to chemicals and saltwater. This reduces downtime and replacement costs. Additionally, features like anti-slip surfaces and fire-resistant options improve safety and meet strict industry standards, making FRP popular in oil and gas applications.
In 2023, the U.S. molded FRP grating market earned USD 79.1 million, driven by demand in oil and gas, chemical processing, and wastewater treatment. Increased infrastructure investments boost the market, especially in sectors needing durable materials that lower maintenance costs. FRP is popular due to its high strength-to-weight ratio, corrosion resistance, and fire-retardant properties, making it a preferred choice for companies focused on worker safety and cost savings.
U.S. leads the North American market with its large industrial base and advancements in materials technology. Canada and Mexico also see growing demand, supported by their expanding oil and gas sectors and higher safety standards. The regional market continues to grow as industries adopt molded FRP grating to improve efficiency, reduce maintenance costs, and meet strict safety and environmental regulations.