Modular Packaging Equipment Market Size – By Type, By Automation Level, By End Use, By Distribution Channel and Forecast, 2025 - 2034

Modular Packaging Equipment Market Size

The global modular packaging equipment market was valued at USD 14.2 billion in 2023 and is estimated to grow at a CAGR of over 5.2% from 2025 to 2034.
 

One of the primary demand drivers for modular packaging equipment is the increasing emphasis on flexibility and efficiency in manufacturing processes. Modular systems are designed to be highly adaptable, allowing businesses to quickly reconfigure their packaging lines to accommodate different products, package sizes, or production volumes without requiring complete system overhauls. This adaptability is particularly crucial for industries such as food and beverage, pharmaceuticals, and personal care, where frequent product launches or changes in consumer preferences require fast responses.
 

Modular systems offer a high degree of scalability, enabling manufacturers to scale up or down based on demand fluctuations without incurring significant capital costs or delays in production. The ability to switch between different packaging configurations with minimal downtime not only enhances operational efficiency but also reduces long-term operational costs, making modular packaging solutions an attractive option for companies looking to stay competitive.
 

Modular Packaging Equipment Market Trends

Another important trend is the demand for sustainable packaging solutions. Environmental concerns and stricter regulations on packaging waste are prompting businesses to invest in sustainable packaging technologies. Consumers are increasingly seeking products that use eco-friendly packaging, and regulatory bodies are introducing more stringent laws to reduce packaging waste, particularly plastic. Modular packaging systems play a crucial role in this shift, as they offer flexibility in terms of material usage, enabling manufacturers to experiment with new, sustainable materials such as biodegradable plastics, paper-based packaging, and recyclable materials. Modular systems are also contributing to sustainability by enabling manufacturers to reduce material waste and optimize packaging processes to minimize their carbon footprint.
 

Modular Packaging Equipment Market Analysis

The rise of e-commerce and direct-to-consumer (DTC) business models has also fuelled the demand for modular packaging equipment. As more companies transition to e-commerce platforms, there is an increasing need for packaging solutions that can handle the diverse range of products sold online, from small, high-value items to large, bulkier goods. Modular packaging systems are well-suited to the fast-paced nature of e-commerce, as they allow for quick reconfiguration to suit different packaging needs, such as creating personalized packaging for specific customer orders or optimizing for compact and efficient shipping. The need for optimized packaging to reduce shipping costs and minimize product damage during transit is especially important in the e-commerce industry. Modular systems can streamline packaging workflows to ensure that the right packaging is used for each product, improving overall operational efficiency.
 

Based on type, the modular packaging equipment market can be segmented into primary packaging equipment and secondary packaging equipment. The primary packaging equipment segment accounted for revenue of around USD 8.5 billion in the year 2024 and is estimated to grow at a CAGR of around 5.3% from 2025 to 2034. Consumer preferences for personalized and innovative packaging are driving demand for flexible primary packaging systems. As consumers seek unique and personalized products, manufacturers are looking for ways to offer a range of packaging formats that cater to different customer preferences. For example, in the food and beverage industry, modular systems can adapt to changing packaging requirements, from smaller portion sizes to eco-friendly packaging formats. This ability to customize packaging quickly and efficiently is crucial in industries where packaging serves as an essential element of brand identity and consumer appeal.
 

Based on the automation level, the market is categorized as manual modular equipment, semi-automatic systems and automatic systems. The automatic segment held around 45% of the total market share in 2024 and is anticipated to grow at a CAGR of 5.4% during the forecast period. Automatic modular packaging equipment is increasingly in demand in industries where large-scale production and high-speed packaging are critical. Industries like food and beverage, pharmaceuticals, and consumer electronics require high-volume packaging operations that can manage massive quantities of products with minimal human intervention. Automatic systems significantly increase production speed, allowing for continuous, high-efficiency packaging operations that are essential in mass-production environments.
 

In terms of the country, the U.S. dominates with an overall market share of around 82% in the North America modular packaging equipment market. The rapid growth of e-commerce is another major demand driver for modular packaging equipment in North America. As online shopping continues to grow, particularly in the wake of the COVID-19 pandemic, businesses are facing increased pressure to meet consumer expectations for fast, secure, and cost-effective packaging. Modular packaging systems are critical in meeting these demands because they offer the flexibility to package a wide variety of products in different sizes and configurations while optimizing packaging material usage for efficient shipping.
 

Modular Packaging Equipment Market Share

In 2024, key companies like Krones, Tetra Pak, Rockwell Automation, Multivac, IMA Group, Bosch Packaging Technology, Sidel Group and Packaging Automation held a combined market share of 10%-15%. These companies are actively engaging in mergers, acquisitions, facility expansions, and collaborations to enhance their product portfolios, reach more customers, and strengthen their market positions.
 

Resellers that consistently deliver high-quality products and reliable performance often secure a competitive advantage. Upholding stringent testing and refurbishment standards is crucial for earning customer trust. Introducing warranties or return policies can distinguish resellers in the market. By offering customer support and repair services, resellers bolster buyer confidence, rendering them more appealing. A robust online presence, characterized by user-friendly websites and active social media engagement, enables resellers to connect with a wider audience. Strategic marketing initiatives can further differentiate them from their competitors.
 

Modular Packaging Equipment Market Companies

Major players operating in the modular packaging equipment industry are:

• Bosch Packaging Technology
• Coesia
• Combi Packaging Systems
• IMA Group
• Krones
• Marchesini Group
• Marel
• Multivac
• NJM Packaging
• Packaging Automation
• ProMach
• Rockwell Automation
• Sidel Group
• Tetra Pak
• Unipak Machinery
   

Modular Packaging Equipment Industry News

• In February 2024, IMA Group, known for its automatic machines catering to the pharmaceutical, food, and battery sectors, launched two AI solutions aimed at boosting the efficiency of its customer services. The IMA Sandbox, a cloud-based platform, promotes collaborative development of advanced algorithms in a secure environment.
   
• In July 2024, Eliter Packaging Machinery unveiled its latest automatic sleeving machine, the Multi-Wrap C-80S. Capable of achieving speeds up to 80 wraps per minute, this machine adeptly organizes packaging containers—be it cans, bottles, cups, or pots—into configurations like 1x2x1 and 1x4x1, and even cluster-pack formats such as 2x2x1 and 2x3x1. Its innovative grouping system allows for swift adjustments to different packaging setups.
   
• In July 2024, Cama Group rolled out the MTL, a new top-loading packaging machine. This versatile, modular system markedly boosts the efficiency of packaging diverse box types.
   

This Modular Packaging Equipment market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue (USD Million) & volume (Thousand Units) from 2021 to 2034, for the following segments:

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Market, By Type

• Primary packaging equipment
  • Filling machines
  • Sealing machines
  • Labeling machines
  • Coding and marking equipment
• Secondary packaging equipment
  • Cartoning machines
  • Case packing systems
  • Shrink wrapping machines
  • Palletizing equipment

Market, By Automation Level

• Manual modular equipment
• Semi-automatic systems
• Automatic systems

Market, End Use

• Food and beverage
• Pharmaceuticals
• Cosmetics and personal care
• Chemical and agrochemical
• Electronics
• Others (automotive, etc.)

Market, Distribution Channel

• Direct
• Indirect

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Australia 
• Latin America
  • Brazil
  • Mexico
• MEA
  • UAE
  • Saudi Arabia
  • South Africa