Helical Screw Blowers Market Size - By Drive (Direct Drive, Belt Drive), By Application (Chemicals, Wastewater Treatment, Food & Beverage, Pharmaceutical, Power Generation, Cement) & Forecast, 2024 - 2032

Helical Screw Blowers Market Size

Helical Screw Blowers Market size was valued at USD 800 million in 2023 and is estimated to register a CAGR of 5.4% between 2024 and 2032. Helical screw blower is a kind of positive displacement blower that compresses gases, usually air, in a variety of industrial applications. They work on the principle of positive displacement to compress gases, typically air. When compared to other blower types, helical screw blowers are renowned for their exceptional efficiency.

The increasing demand for energy-efficient and reliable air compression solutions across various industries, including wastewater treatment, power generation, chemical processing, and food and beverage, is propelling the adoption of helical screw blowers market. These blowers offer higher energy efficiency and lower operating costs compared to traditional rotary lobe blowers, making them increasingly attractive to businesses seeking to reduce energy consumption and environmental footprint while maintaining optimal performance.

For instance, Aerzon’s Delta Hybrid- rotary lobe compressors (i.e. screw blowers). The oil- and absorption material-free rotary lobe compressors with ATEX certification ensure the highest process air quality, comply with the ISO 22000 standard, are unrivalled in their reliability in operation and achieve enormous energy savings of up to 30 % compared to a conventional positive displacement blower. Furthermore, technological advancements and innovations in helical screw blower design, such as variable frequency drives (VFDs), advanced control systems, and integrated monitoring capabilities, enhance operational flexibility, reliability, and performance, driving their widespread adoption across diverse industrial sectors.
 

The high initial costs associated with purchasing and installing helical screw blowers is a major challenge for this industry. This upfront investment can deter potential buyers, particularly small and medium-sized enterprises with limited capital budgets. Additionally, the complexity of helical screw blower systems and the specialized knowledge required for installation, operation, and maintenance may pose barriers to adoption, particularly for businesses with limited technical expertise or resources.
 

Helical Screw Blowers Market Trends

Technological advancements like Advanced AI technologies are being integrated into helical screw blowers to enhance their functionality, responsiveness, and adaptability to users' needs. It also assists operators to monitor performance in real-time, optimize system efficiency, and predict maintenance needs. For example, Busch Vacuum - Elmo Rietschle - Schuster Bellows are food blowers used in the food and beverage industries which helps in the processes of fermentation processes, pneumatic conveying, and bottle drying.
 

Oil-free compressed air systems are increasing in demand in industries such as electronics production, food & beverage, and pharmaceuticals in order to avoid contamination and fulfill strict quality requirements. Hence, manufacturers have created helical screw blowers that operate without oil and provide a dependable, hygienic source of compressed air. For example, Xylem uses oil-free helical screw blowers in their wastewater treatment systems. These oil-free blowers are perfect for applications that are sensitive to environmental factors since they remove the possibility of oil contamination in the treated water.
 

Helical Screws Blowers Market Analysis

Based on drive, the market is divided into direct drive, belt drive. The direct drive segment recorded around 67% of the helical screw blowers market share in 2023 and is expected to reach USD 964 million by 2032 with a steady growth rate of 5.5% during the forecast period. This is due to the reason that they deal with complex transmission systems, provide sufficient efficiency, and requires least maintenance. Space-constrained situations could benefit from the compact designs of direct-drive helical screw blowers.
 

The category will grow as consumers choose them because of their easier construction, which increases reliability. A selection of oil-free direct-drive screw blowers is available from Atlas Copco for a range of industrial uses. For example, Atlas’ PTS series blowers are made especially for low-maintenance, energy-efficient use in the power generating, wastewater treatment, and pneumatic conveying industries. These blowers do not require belts or transmissions since they use permanent magnet motors that are directly connected to the rotors.
 

Based on application type, the helical screw blowers market is categorized into chemicals, wastewater treatment, food & beverages, pharmaceutical, power generation, cement. The cement industry segment accounted for a market share of 23% in 2023 and it likely to cross USD 333.4 million by 2032, because the use of pneumatic conveying, aeration, and combustion air supply in cement production processes.
 

The cement industry's paradigm change towards sustainability has led to a greater inclination towards helical screw blowers since they provide energy-efficient solutions which reduce environmental impacts. The market expansion will also be driven by the demand for cutting-edge technologies that improve process efficiency, lower emissions, and optimize operations
 

Asia Pacific helical screw blowers market held over 33% of the revenue share in 2023, due to its constant growth of industrial sectors. Asia Pacific region is considered to be hub of industrial sector in all over the globe that expected to grow with a robust growth rate of CAGR 5.8% in terms of value during 2024 to 2032 that likely to surpass a value of USD 1.95 billion by 2032.
 

In addition, the region has developed wastewater and water treatment technologies because of large expenditures. Countries like China and India are experiencing significant industrial growth. This translates to a rise in demand for various industrial processes that utilize helical screw blowers, such as pneumatic conveying, wastewater treatment, and power generation. 
 

According to a World Bank report, East Asia and Pacific has the fastest growing municipal wastewater generation rate globally, projected to reach 232 billion cubic meters per year by 2030. Due to the need for large expenditures in wastewater treatment facilities, helical screw blowers for aeration processes are becoming more and more in demand. The extensive use of helical screw blowers in food processing, water treatment, and power generation will also present possible development possibilities for the growth of the local industry.
 

Helical Screw Blowers Market Share

In 2023, key players, including Aerzen, Atlas Copco, Garden Denver, Kaeser Kompressoren, Roots System, Zhejiang Kaishan Compressor Co., Ltd. collectively hold a 20-25% market share. This market is a fragmented market overall as it consists numerous smaller participants catering to specialized needs and regional demands. However, above mentioned players hold a significant market share. These companies continuously invest in research and development to improve their compatibility of helical screw blowers with other equipment, designs and incorporate new technologies, allowing them to stay ahead of the competition.
 

Helical Screw Blowers Market Companies

Major players operating in the helical screw blowers industry are:

• Aerzen
• Atlas Copco
• Chandler VAC
• Gardner Denver
• Hilti corporation
• ITW Buildex
• Kaeser Kompressoren
• Performance System III, Inc.
• Robuschi
• Roots System
• Siemens AG
• Stanley Black & Decker Inc.
• Swam Pneumatics Pvt. Ltd.
• Universal Blower Pac
• Zhejiang Kaishan Compressor Co., Ltd.
• Zhengzhou Qugong Machinery Equipment
   

Helical Screw Blowers Industry News

• In October 2023, PTG Holroyd launched 3EX-R Rotor drilling machine which has software capabilities of using digitalization programmed called “create my virtual machine” and “run my virtual machine” in collaboration with Siemens.
   
• In August 2023, Gardner Denver introduced its new CycloBlower VHX, consisting of a variable helix to its proprietary helical screw design and unrivaled levels of blower performance and economy.
   
• In May 2022, Aerzon launched the Delta Hybrid- rotary lobe compressors (i.e. screw blowers). The oil- and absorption material-free rotary lobe compressors with ATEX certification ensure the highest process air quality, comply with the ISO 22000 standard, are unrivalled in their reliability in operation and achieve enormous energy savings of up to 30 % compared to a conventional positive displacement blower.
   

The helical screw blowers market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue (USD Million) and volume (Units) from 2018 to 2032, for the following segments:

Click here to Buy Section of this Report

Market, By Drive

• Direct drive
• Belt drive

Market, By Application

• Chemicals
• Wastewater treatment
• Food & beverages
• Pharmaceutical
• Power generation
• Cement

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • Australia
  • Malaysia
  • Indonesia
  • Rest of Asia Pacific 
• Latin America
  • Brazil
  • Mexico
  • Rest of Latin America
• MEA
  • UAE
  • Saudi Arabia
  • South Africa
  • Rest of MEA