Heavy-Duty Vehicle Braking System Market Size - By Braking System, By Technology, By Vehicle, By Sales Channel, Analysis, Share, Growth Forecast, 2025 - 2034

Heavy-Duty Vehicle Braking System Market Size

The global heavy-duty vehicle braking system market size was valued at USD 3 billion in 2024 and is projected to grow at a CAGR of 5.1% between 2025 and 2034. Governments worldwide are imposing stricter safety regulations to reduce road accidents involving heavy-duty vehicles, which is driving the adoption of advanced braking systems. Regulations such as the European Union's General Safety Regulation and the Federal Motor Vehicle Safety Standards (FMVSS) in the United States require commercial vehicles to be equipped with safety features like Anti-lock Braking Systems (ABS), Electronic Stability Control (ESC), and Automated Emergency Braking (AEB).
 

These regulations ensure that manufacturers invest in safer, more reliable braking technologies, spurring growth in advanced braking systems across global markets. For instance, in July 2022, The EU’s General Safety Regulation (GSR) mandates that all new commercial vehicles feature safety technologies like ABS, ESC, AEB, and LDWS to reduce accidents. This regulation has driven European manufacturers like Daimler and Volvo to integrate advanced braking systems.
 

The expansion of e-commerce, infrastructure projects, and urbanization, there is a growing demand for heavy-duty trucks, buses, and construction vehicles. These sectors require vehicles with robust braking systems capable of handling heavy loads and harsh operating conditions. As a result, commercial and construction companies prioritize vehicles with reliable, efficient braking systems to enhance safety and productivity.
 

The transition to electric and hybrid heavy-duty vehicles is accelerating as companies and governments aim to reduce carbon emissions. Electric vehicles often require different braking systems, such as regenerative braking, which allows them to capture and reuse braking energy, improving vehicle efficiency. The shift toward electric vehicles (EVs) and hybrid models has driven demand for specialized braking systems compatible with these platforms.
 

Heavy-Duty Vehicle Braking System Market Trends

As the adoption of electric and hybrid heavy-duty vehicles accelerates, regenerative braking systems are becoming increasingly popular. These systems capture kinetic energy during braking and convert it to electricity, which is stored in the vehicle’s battery. This not only improves fuel efficiency but also reduces wear on braking components. Major manufacturers are investing in regenerative technology to cater to the expanding market for eco-friendly, energy-efficient heavy-duty vehicles, making it a strong trend as environmental and efficiency concerns continue to rise.
 

Heavy-duty vehicles are increasingly equipped with ADAS features such as Automatic Emergency Braking (AEB), Lane Departure Warning (LDW), and Adaptive Cruise Control (ACC) to enhance safety and operational efficiency. These systems rely on advanced braking capabilities to perform automated and semi-automated interventions, reducing the risk of accidents. As regulations tighten globally, more heavy-duty vehicle manufacturers are integrating ADAS, spurring growth in advanced braking technologies compatible with these systems.
 

Heavy-Duty Vehicle Braking System Market Analysis

Based on braking system, the market is segmented into disc brakes, drum brakes, electric brakes, hydraulic brakes. In 2024, the disc brakes segment accounted for over 42% of the market share and is expected to exceed USD 2.1 billion by 2034, disc brakes dissipate heat more effectively, which reduces the risk of brake fade critical for heavy-duty vehicles that often endure long routes and carry heavy loads. Their open design also allows for better water expulsion, which ensures reliable braking even in wet conditions, enhancing safety.
 

Additionally, disc brakes generally require less maintenance and offer longer lifespan under high-stress conditions, making them cost-effective for fleet operators. These advantages, coupled with rising safety standards and the need for improved braking response, have solidified disc brakes as the preferred choice across various heavy-duty vehicle applications.
 

Based on the sales channel, the heavy-duty vehicle braking systems market is divided into OEM and aftermarket. The agreed OEM segment held around 74% of the market share in 2024 due to several key factors, OEMs ensure that braking systems meet specific design, performance, and regulatory standards, which is essential for heavy-duty vehicles where safety and reliability are critical. These direct partnerships allow vehicle manufacturers to install fully compatible, certified braking systems from the start, reducing potential compatibility issues or the need for aftermarket modifications.
 

Additionally, OEM-installed braking systems often come with warranties and ongoing support, providing fleet operators with confidence in durability and maintenance. As safety regulations intensify, OEMs’ role grows stronger, as manufacturers increasingly seek reliable, compliant braking systems that can seamlessly integrate with modern technologies, such as ADAS, to enhance vehicle safety and performance.
 

Germany heavy-duty vehicle braking systems market accounted for 24% of the revenue share in 2024 and is expected to exceed USD 528.5 million by 2034, well-established automotive sector provides a solid base for both the production of commercial vehicles and the development of critical vehicle components like braking systems. Additionally, stringent EU safety regulations, such as the General Safety Regulation, drive the demand for advanced braking technologies, further bolstering Germany’s market leadership.
 

Asia Pacific holds a dominant region in the heavy-duty vehicle braking system market due to its robust manufacturing base in countries like China, Japan, and South Korea. The growing transportation, logistics, and construction sectors, along with the rapid adoption of safety regulations and electric vehicles, drive demand for advanced braking technologies. Additionally, infrastructure growth and increasing vehicle safety standards across emerging economies like India and Southeast Asia contribute to region's market leadership?.
 

North America holds significant market share in the heavy-duty vehicle braking systems market due to its large manufacturing base, including top vehicle producers like Ford and Daimler. Stringent safety regulations, such as FMVSS, drive demand for advanced braking systems. Additionally, the region’s adoption of technologies like air disc brakes and safety features, along with the rise in fleet automation and electric vehicle adoption, further fuels market growth.
 

Heavy-Duty Vehicle Braking System Market Share

ZF Friedrichshafen and Knorr-Bremse collectively held a substantial market share of over 22% in the heavy-duty vehicle braking system industry in 2024. Both companies lead in developing advanced braking solutions, such as air disc brakes, electronic stability control (ESC), and regenerative braking systems. ZF's integration of braking with chassis control and Knorr-Bremse’s expertise in air brake systems set industry standards.
 

They have built strong relationships with leading vehicle manufacturers worldwide, ensuring a steady demand for their products. Additionally, both companies invest heavily in R&D, enabling them to stay at the forefront of innovations in automated and electric vehicle braking technologies, making them key players in the evolving market.
 

Heavy-Duty Vehicle Braking System Market Companies

Major players operating in the heavy-duty vehicle braking system industry are:

• Aisin Seiki Co., Ltd.
• Akebono Brake Industry Co., Ltd.
• Brembo S.p.A.
• Continental AG
• Cummins
• Haldex AB
• Knorr-Bremse AG
• Meritor, Inc.
• Robert Bosch GmbH
• ZF Friedrichshafen AG
   

Heavy-Duty Vehicle Braking System Industry News

• In September 2024, at Automechanika 2024 in Frankfurt, Cummins showcased its advanced Meritor Air Disc Brake calipers for buses, trucks, and trailers, along with a new line of Euclid remanufactured calipers for the European market. Cummins also introduced an updated disc brake pad portfolio with technologies like Positive Pad Retraction, aimed at enhancing durability and efficiency, marking its European expansion.
   
• In May 2024, HDNABI announced the establishment of HDNABI North America Brake Industry, a new company focused on producing air disc brake (ADB) and axle systems for North American heavy-duty vehicles. The new facility near Atlanta, Georgia, will manufacture advanced ADB technology, aiming to enhance braking performance, extend lifespan, and reduce maintenance costs for OEMs and fleet operators across North America.
   

The heavy-duty vehicle braking system market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn) & shipment (Units) from 2021 to 2034, for the following segments:

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Market, By Braking System

• Disc brakes
• Drum brakes
• Electric brakes
• Hydraulic brakes

Market, By Technology

• Anti-lock braking system (ABS)
• Electronic stability control (ESC)
• Traction control system (TCS)
• Automated emergency braking (AEB)
• Regenerative braking system

Market, By Sales Channel

• OEM
• Aftermarket

Market, By Vehicle

• Trucks
• Buses
• Construction & mining vehicles
• Agricultural vehicles

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
  • Nordics
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • ANZ
  • Southeast Asia
• Latin America
  • Brazil
  • Mexico
  • Argentina
• MEA
  • UAE
  • Saudi Arabia
  • South Africa