Gyratory Crushers Market Size, By Capacity (Less than 500 tph, 501-1000 tph, 1001-2000 tph, Above 2000 tph), By Drive Type (Hydraulic, Electric), By Mobility (Stationary, Mobile/Portable), By Automation Level, By Application & Forecast, 2024 - 2032

Gyratory Crushers Market Size

Gyratory Crushers Market was valued at USD 741.59 million in 2023 and is anticipated to register a CAGR of over 5.2% between 2024 and 2032. As demand for minerals and metals continues to rise, particularly in developing economies, mining companies are expanding their operations to meet this need. Gyratory crushers, known for their ability to handle large volumes of ore, are crucial in processing the raw materials extracted from mines. This trend is further supported by advancements in mining technology and increased investments in exploration and production, driving demand for more efficient and reliable crushing equipment.
 

Urbanization and infrastructure development significantly boost the demand for gyratory crushers. Rapid urban growth and the need for infrastructure projects like roads, bridges, and buildings require substantial amounts of construction aggregates. Gyratory crushers are essential in producing these aggregates from larger rocks, making them critical to the construction industry. As cities expand and new infrastructure projects emerge, the demand for efficient crushing solutions to process construction materials will continue to drive the market.
 

Ongoing technological advancements in gyratory crushers enhance their efficiency, productivity, and safety. Modern gyratory crushers feature innovations such as advanced automation systems, improved wear-resistant materials, and enhanced energy efficiency. These advancements not only reduce operational costs but also improve the overall performance and reliability of the equipment. As technology evolves, crushers become more effective at handling varying ore types and processing needs, driving increased adoption across mining and aggregate industries.
 

The gyratory crushers market faces significant risks from supply chain vulnerabilities, which can disrupt the availability of essential components and materials. Factors such as geopolitical tensions, trade restrictions, and natural disasters can lead to delays or shortages in the supply of critical parts and raw materials. These disruptions not only increase costs but also cause project delays and operational inefficiencies. Companies reliant on a complex network of suppliers must develop robust supply chain strategies to mitigate these risks. This includes diversifying suppliers, building inventory buffers, and fostering strong relationships with key partners. Effective management of these vulnerabilities is crucial to maintaining smooth operations and controlling costs.
 

Gyratory Crushers Market Trends

The gyratory crushers industry is experiencing several key trends shaping its growth and development. First, there is a notable shift towards integrating advanced technologies such as automation and digitalization to enhance operational efficiency and productivity. Smart crushers with real-time monitoring and predictive maintenance capabilities are becoming increasingly popular, driven by the demand for more reliable and cost-effective equipment. Additionally, the market is witnessing a rise in the adoption of energy-efficient models, reflecting a broader push towards sustainability and reduced operational costs amid tightening environmental regulations. The growing emphasis on mining safety and compliance is leading to the development of crushers with enhanced safety features and reduced environmental impact.
 

The expansion of infrastructure projects and urbanization in emerging economies is driving increased demand for high-capacity crushing solutions. Lastly, supply chain disruptions and geopolitical uncertainties are prompting companies to seek more resilient supply chains and diversify their sourcing strategies to ensure steady equipment availability and cost control. These trends collectively highlight the market's evolution towards more sophisticated, sustainable, and adaptable solutions.
 

Gyratory Crushers Market Analysis

Based on capacity, the 501-1000 tph segment accounted for over 32% of the market share in 2023.
 

• In the gyratory crushers industry, units with capacities ranging from 501 to 1000 tons per hour (tph) are increasingly popular due to their ability to handle substantial material volumes efficiently. This capacity range is ideal for mid-to-large scale mining and aggregate operations, offering a balance between performance and operational cost-effectiveness. These crushers are particularly valued for their high throughput and durability, making them suitable for processing large quantities of ore or aggregate material.
   
• The demand for gyratory crushers in the 501-1000 tph capacity range is driven by ongoing infrastructure projects and growing mining activities. As industries seek more efficient solutions to meet production targets, these crushers offer advanced features such as improved automation and wear-resistant materials. Their enhanced performance capabilities support the needs of modern operations, driving market growth and technological advancements in this segment.
   

Based on drive type, the electric segment is expected to reach over USD 700 million by 2032, while registering about 5.5% CAGR from 2024 to 2032. 
 

• Electric drive gyratory crushers are gaining traction due to their superior energy efficiency and lower operational costs compared to traditional hydraulic or diesel-driven models. These crushers utilize electric motors to power the crushing mechanism, which results in reduced energy consumption and lower greenhouse gas emissions. This shift aligns with the industry’s growing emphasis on sustainability and cost-effectiveness.
   
• Moreover, electric-driven gyratory crushers offer enhanced reliability and reduced maintenance needs. Electric motors typically require less frequent servicing than hydraulic systems, leading to fewer disruptions in operation. The consistent power delivery from electric drives also contributes to more stable and predictable performance, which is crucial for large-scale mining and aggregate processing operations. As a result, electric drive crushers are increasingly favored for their operational and environmental benefits.
   

Asia pacific region dominated 33% share of the gyratory crushers market in 2023, due to the rapid industrialization and expanding infrastructure projects. The region’s substantial investments in mining and construction, coupled with significant urbanization and economic growth, drive robust demand for high-capacity and efficient crushing equipment. Advanced technologies such as automation and IoT integration are increasingly adopted to optimize performance and operational efficiency.
 

As Asia-Pacific continues to advance in technology and infrastructure development, it is set to influence global gyratory crusher trends, enhancing productivity and driving innovation across the mining and construction sectors. The region's commitment to sustainable practices and technological advancement positions it as a dominant force in shaping the future of gyratory crushers.
 

China's gyratory crushers market experiences rapid expansion fueled by the country's burgeoning construction and mining sectors. The widespread adoption of advanced crushing technologies, coupled with significant investments in infrastructure and urban development, drives robust demand for high-capacity crushers. Chinese firms prioritize efficiency and reliability, leveraging AI and automation to optimize production and minimize environmental impact. Government initiatives promoting sustainable development and technological innovation further propel China's leadership in the global market, positioning the nation as a pivotal player in the industry's evolution.
 

Germany dominates the European gyratory crushers market with its strong industrial base and engineering expertise. The country's commitment to precision manufacturing and sustainable practices drives demand for innovative crushing solutions. German companies integrate IoT and predictive maintenance technologies to enhance equipment performance and reduce downtime. Emphasis on data security and compliance underscores the need for reliable and efficient crushing equipment. As Germany advances in Industry 4.0 initiatives, gyratory crushers play a pivotal role in optimizing production processes and maintaining competitive edge in global markets.
 

Japan leads Asia-Pacific in gyratory crushers market, leveraging advanced manufacturing and technological prowess. The country's focus on precision engineering and automation enhances demand for high-performance crushing equipment in diverse sectors, from mining to construction. Japanese firms emphasize reliability and efficiency, integrating AI and IoT for real-time monitoring and predictive maintenance. As Japan pioneers in smart city initiatives and sustainable development, gyratory crushers are instrumental in supporting efficient resource management and enhancing operational efficiencies across industries.
 

South Korea's gyratory crushers market thrives on its robust digital infrastructure and technological innovation. High connectivity rates and investments in 5G and IoT bolster demand for advanced crushing solutions in telecommunications, automotive, and electronics sectors. South Korean companies prioritize efficiency and sustainability, integrating AI and cloud computing with crushing technologies for optimized performance and reduced environmental footprint. Government initiatives supporting digital transformation and entrepreneurship further accelerate adoption of gyratory crushers, positioning South Korea as a competitive force in global markets.
 

Gyratory Crushers Market Share

Metso Outotec, Sandvik AB, FLSmidth & Co. A/S, and ThyssenKrupp AG are major players in the gyratory crusher market, each contributing to advancements in efficiency and technology. Metso Outotec is known for its high-capacity gyratory crushers that enhance operational productivity. Sandvik AB offers innovative designs with advanced automation features for optimized performance. FLSmidth & Co. A/S focuses on robust, high-throughput gyratory crushers suited for challenging mining applications. ThyssenKrupp AG provides engineering expertise in large-scale gyratory crushers wih improved energy efficiency. Together, these companies are shaping the future of mining and aggregate processing with cutting-edge gyratory crushing solutions.
 

Gyratory Crushers Market Share

Major players operating in the gyratory crushers industry are:

• Metso Outotec
• Sandvik AB
• FLSmidth & Co. A/S
• ThyssenKrupp AG
• CITIC Heavy Industries Co., Ltd.
• Weir Group
• Terex Corporation
   

Gyratory Crushers Market News

• In June 2024, Weir proudly unveils its refreshed brand, "Mining Technology for a Sustainable Future," reflecting its dedication to innovative, sustainable mining solutions. As the industry evolves to meet the demand for critical metals and environmental stewardship, Weir positions itself as a key partner in driving efficient, responsible resource extraction.
   
• In June 2024, Terex MPS, a global leader in modular, portable, and static crushing, screening, and conveying solutions, is set to unveil two cutting-edge models at Hillhead 2024: the WG220E Portable Cone Crusher and the WV1400E Portable Vertical Shaft Impact Crusher. Both models are tailored specifically for the European market.
   
• In April 2024, McLanahan Corporation has partnered with Cemex for a new project in Shepperton, West London, U.K. The plant will feature McLanahan’s UltraWASH 5165-31S and UltraCRUSH CC90 Cone Crusher, designed to process natural sand and gravel into two aggregate sizes and concrete sand efficiently.
   

This gyratory crushers market research report includes in-depth coverage of the industry with estimates & forecast in terms of revenue (USD million) from 2021 to 2032, for the following segments:

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Market, By Capacity

• Less than 500 tph
• 501-1000 tph
• 1001-2000 tph
• Above 2000 tph

Market, By Drive type

• Hydraulic
• Electric

Market, By Mobility

• Stationary
• Mobile/Portable

Market, By Automation Level

• Manual
• Semi-Automatic
• Fully Automatic

Market, By Application

• Mining
• Quarrying
• Aggregate Production
• Recycling
• Others

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Rest of Europe
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • ANZ
  • Rest of Asia Pacific
• Latin America
  • Brazil
  • Mexico
  • Rest of Latin America
• MEA
  • UAE
  • Saudi Arabia
  • South Africa
  • Rest of MEA