Corrugated Fanfold Packaging Market Size - By Wall Type, By Flute Type, By Printing Technology, By Application, Forecast, 2025 - 2034

Corrugated Fanfold Packaging Market Size

The global corrugated fanfold packaging market was valued at USD 8.5 billion in 2024 and is estimated to grow at a CAGR of 9.2% to reach USD 20.4 billion by 2034. The growth of the market is attributed to factors such as the rise of e-commerce and online shopping coupled with the rise in automation and smart packaging solutions.
 

The rise of e-commerce and online shopping serves as a primary factor behind the growth of corrugated fanfold packaging market. For instance, according to Statista, the revenue generated by the global e-commerce market was valued at USD 4.3 trillion in 2025 and is projected to grow with a CAGR of 8.0% by 2029. The rise of online food platforms such as UberEats, DoorDash, and Zomato has further increased the demand for custom and right sized packaging to protect food during transportation.
 

Also, several food and beverage brands such as McDonalds are shifting towards sustainable packaging solutions such as paper based packaging and fanfold corrugated boards to cater the consumer demand. Fanfold packaging are emerging as cost efficient packaging solutions by reducing material waste and therefore eliminating the need for multiple pre made box sizes. These materials are gaining rapid traction in food & beverage industry, while ensuring cushioning, insulation, and structural integrity, for fresh fruits and vegetables, frozen foods, packaged snacks, and ready to eat meals.
 

The rise in automation and smart packaging solution is a major growth driver of the corrugated fanfold packaging market. The rapid adoption of automated box making machines across several industries such as e-commerce, food & beverage, and electronics, due to their faster packaging process, less material waste, and reduced shipping costs.
 

Also, the integration of smart packaging solutions such as RFID tags, EQ codes, and IoT enabled sensors are being incorporated into corrugated fanfold packaging for tracking, product safety, and consumer engagement. Additionally, the increasing demand for cost reduction in warehousing and storage are pushing businesses to adopt fanfold packaging which further eliminate the excess inventory storage. Several luxury brands and subscription box service such as Birchbox and HelloFresh are further using custom printed fanfold packaging.
 

Manufactures can focus on development of interactive elements such as QR codes and AR-enabled designs to enhance consumer engagement and product storytelling. This is expected to help them strengthen their position in the market.
 

Corrugated Fanfold Packaging Market Trends

• The increasing adoption of smart packaging integration such as RFID chips, NFC tags, and QR codes into corrugated fanfold packaging, which is a significant trend observed in the market. These smart packaging features are gaining rapid traction for product authentication, supply chain tracking, and enhanced consumer engagement.
   
• This trend is expected to create new opportunities for player as they can partner with IoT solution providers for seamless sensor integration into packaging. This is expected to help then strengthen their product offering a position in the market.  
   
• Another significant trend in the corrugated fanfold packaging is the increasing emphasis towards sustainable alternatives such as bio based and compostable corrugated fanfold packaging. This trend is driven by the global sustainability mandates along with EU plastic bans is driving the shift towards sugarcane based and bamboo fiber corrugated sheets, algae-based inks, and plant based adhesives.
   

Corrugated Fanfold Packaging Market Analysis

Based on the wall type, the corrugated fanfold packaging market is bifurcated into single wall, double wall, and triple wall.
 

• The single wall segment is the largest market and was valued at USD 3.9 billion in 2024. The rapid expansion of e-commerce and online retail is pushing the demand for single wall corrugated fanfold packaging due to their lightweight and cost effectiveness. Also, the rising demand for subscription box and custom printed packaging from beauty fashion, and food subscription boxes, which can be achieved using single wall corrugated fanfold. Moreover, the rise of online food delivery service such as UberEats, DoorDash and Zomato has further fuelled the demand for cost effective, right sized, and sustainable packaging solutions.
   
• The double wall segment is the fastest growing market and is projected to grow with a CAGR of 10.6% during the forecast period. The surge in demand for heavy duty and industry packaging from several industry such as automotive, electronics, and furniture manufacturer require high strength packaging for protection of fragile items and heavy films, where double wall fanfold are gaining rapid traction among manufacturer due to their superior compression resistance, which is essential for fragile and heavy items.
   
• Furthermore, the pharmaceutical and food industry rely on double wall packaging for insulated and moisture resistant packaging. Also, several brands are shifting towards double wall packaging to replace plastic based packaging such as foam insert and plastic wraps.

Based on the flute type, the corrugated fanfold packaging market is categorized into b flute, c flute, e flute, and others.
 

• The c flute market is the largest market and was valued at USD 2.9 billion in 2024. This is widely used flute profile and are ideal for medium weight packaging solution. The increasing demand for protective and durable packaging for fragile and moderately heavy products is pushing the demand for c flute fanfold packaging due to their superior strength and impact resistance properties.
   
• C flute fanfold are also gaining rapid adoption in food and beverage industry, particularly for beverages, canned food, and packaged meals. Also, automotive components manufacturer are using C flute packaging for parts, tools, and aftermarket accessories due to their superior crush resistance and durability.
   
• The e flute market is the fastest growing and is projected to grow with a CAGR of 10.9% during the forecast period. The growth in this segment is driven by the growth of premium and custom printed packaging for cosmetics, personal care, and fashion brand. The advancement in digital printing technology has enable the integration of high resolution logos, graphics, and QR codes, which further make them ideal choice for luxury and retail packaging.
   
• Additionally, the rise of online electronic sales and D2C technology brands has further fuelled the demand for cost effective and protective packaging, which is expected to drive the growth of this segment in the market. 
   

Based on the printing technology, the corrugated fanfold packaging market is segmented into flexographic printing, digital printing, and lithographic printing.
 

• The flexographic printing market is the largest market and was valued at USD 3.6 billion in 2024. The surge in demand for high volume and cost effective printing solution is driving the growth of this segment due to its low per unit cost and high speed output.
   
• Also, the advancement in high quality and multi colour printing technology has led to development of modern flexo presses, which now support high definition printing with improved graphic quality and brand visibility. Moreover, Flexo printing is widely used in FMCG sector for branded retail ready packaging and shelf ready packaging for fresh produce, dairy, and consumer goods.
   
• The digital printing market is the fastest growing and is projected to grow with a CAGR of 10.4% during the forecast period. The increasing demand for premium unboxing experience and customizable packaging solution are propelling the adoption of digital printing technology among D2C brands, subscription-based box services. Digital printing technology supports real time customization and variable data printing for batch specific and personalized packaging. Furthermore, the growth in luxury and premium packaging for high end cosmetics, electronics, and beverage brand rely on digital printing technology for premium and detailed graphics.
   

Based on the application, the corrugated fanfold packaging market is divided into e-commerce & retail, consumer electronics, healthcare & pharmaceuticals, personal care & cosmetics, automotive & industrial goods, and food & beverage.
 

• The e-commerce & retail market is the largest market and was valued at USD 2.3 billion in 2024. The growth in this segment is driven by the surge in e-commerce sales and online shopping boom coupled with the increasing demand for right sized and custom packaging for efficient logistics, where corrugated fanfold packaging are used for reducing packaging waste, material cost, and logistics expenses.
   
• Additionally, the implementation of smart packaging with QR codes, NFC tags, and RFID chips allow consumers to scan and access product authentication and interactive brand experience. Several D2C brands and subscription-based box service often require customized and short run packaging solutions, which further fuels the growth of corrugated fanfold packaging in this segment.
   
• The consumer electronics market is projected to grow with a CAGR of 9.4% during the forecast period. The increasing demand for protective packaging for fragile electronics devices such as smartphones, laptops, TVs, gaming console rely on impact resistant packaging to prevent damage. Corrugated fanfold packaging offers cushioning, structural strength, and shock absorption, to ensure safe transportation.
   
• For instance, Apple uses high strength and lightweight corrugated fanfold packaging for MacBook and iPads, to ensure protection during shipment. Moreover, several sensitive electronic components such as circuit boards and semiconductor require electrostatic discharged safe packaging, where corrugated fanfold sheet with anti-static coatings are gaining rapid adoption, which further contribute to growth of this segment.

• The U.S. dominated the corrugated fanfold packaging market, accounting for USD 2.3 billion in the year 2024. The regional growth is driven by rapid expansion of e-commerce giants such as Amazon, Walmart, and Shopify, which further pushes the demand for right sized and on demand packaging solutions.
   
• For instance, according to Statista, the revenue generated by the e-commerce market in the U.S. accounted for USD 1.2 trillion in 2025 and is projected to reach USD 1.8 trillion by the year 2029. Market expansion occurs because businesses are adopting automated packaging systems and box on demand machines to decrease warehouse expenses and material waste. The subscription box services Birchbox and HelloFresh are expanding their use of digitally printed fanfold packaging to boost their branding while connecting with customers better.
   
• The Germany corrugated fanfold packaging market accounted for USD 481.1 million in the year 2024. The increasing export of consumer goods, food, and electronic devices from Germany is fuelling the demand for customized and protective packaging solution, which is major growth driver in the region. The increasing need for compliance with EU sustainability regulation has led to surge in demand for biobased and recyclable fanfold packaging.  Moreover, the rapid expansion of automotive and industrial sector rely on heavy duty double wall and triple wall fanfold corrugated boards to ensure secure transit, which further contributes to market growth.   
   
• The corrugated fanfold packaging market in China is projected to reach USD 3.0 billion by the year 2034. The rise in online shopping and cross border e-commerce trade requires cost effective and right sized packaging, which is a major growth driver in the region.
   
• Also, the emphasis of the country towards sustainable packaging and wastage reduction further drives the adoption of biodegradable corrugated fanfold packaging materials. Furthermore, the increasing investment from government towards AI powered packaging automation and IoT enabled smart packaging to enhance supply chain efficiency and transparency, which supports the growth of market in the region.
   
• The Japan corrugated fanfold packaging market accounted for USD 459.1 million in 2024. The growth in demand for market is supported by the country’s emphasis towards precision, space orientation, and high-quality packaging solutions. Also, the rapid expansion of electronics and automotive sector rely on durable and lightweight fanfold packaging, to ensure safe transportation of high value components. Furthermore, the rise of automation in manufacturing and logistics priorities efficient and minimal manual intervention in packaging process, which further support market growth in the region.
   
• The India corrugated fanfold packaging market is anticipated to grow at a CAGR of over 10.6% during the forecast period. The surge in domestic production and cross border e-commerce trade has led to high volume demand for cost effective and right sized packaging.
   
• Moreover, the government initiatives aimed at plastic waste reduction and sustainable packaging is encouraging brands to adopt biobased corrugated fanfold materials. Also, the rapid expansion of quick commerce brands such as BlinkIt and Zepto, along with D2C brands has led to increased demand for custom fanfold packaging with high-speed digital printing, which is expected to drive market growth in the region. 
   

Corrugated Fanfold Packaging Market Share

The corrugated fanfold packaging industry is highly competitive and fragmented with the presence of established global players as well as local players and startups. The top 3 companies in the global corrugated fanfold packaging market are International Paper Company, WestRock Company, and DS Smith Plc, collectively accounting for a share of 38% market share.  The leading market companies invest in advanced fanfold packaging solutions from corrugated materials to develop automated systems and digital printing capabilities and sustainable practices.
 

On demand box production machines have increased packaging efficiency through waste reduction and optimized material usage and speed up logistics operations. Also, the advancement in flexographic and digital printing technology has enabled superior branding, customization, and interactive packaging experience via QR codes and smart tracking features.
 

Also, the rapid expansion of e-commerce and DTC brands are fuelling the demand for right sized and custom fanfold packaging.  The industry transition is supported by increasing use of automated packaging systems in logistics and fulfillment centers that optimize operations while reducing material waste. Brands actively pursue ecofriendly, recyclable, and compostable corrugated fanfold packaging solutions due to increasing sustainability concerns and strict environmental regulations that replace traditional plastic-based alternatives. The food beverage and consumer electronics markets are increasing their demand for durable moisture-resistant fanfold packaging because product protection and structural integrity are essential requirements.  
 

Corrugated Fanfold Packaging Market Company

The corrugated fanfold packaging industry features several prominent players, including:

• Abbe
• Corrugated Supplies Company
• DS Smith
• Hinojosa Packaging Group
• International Paper Company
• Kite Packaging
• Mondi
• Papeles y Conversiones de Mexico
• Papierfabrik Palm
• Ribble Packaging
• Rondo Ganahl
• Smurfit Kappa Group
• Stora Enso
• WestRock
   

International Paper Company maintains a strong position through its commitment to sustainability along with operational efficiency. The corrugated fanfold solutions from this company minimize waste through its on-demand packaging capabilities which provide customizable sizes for eliminating redundant stock and lowering inventory costs. International Paper provides fanfold products in different dimensions and quality levels including military-grade options that come with scored or non-scored bales which work perfectly with automated box-conversion equipment.
 

WestRock Company delivers custom packaging solutions which help maximize operational efficiency. The company uses advanced machinery to produce right-sized packaging from its corrugated fanfold products which reduces both material waste and production activity. The facilities operated by WestRock specialize in producing superior fanfold materials that serve manual and automated packaging systems.  
 

Corrugated Fanfold Packaging Industry News

• In September 2022, VPK Group has launched its fit2size® brand in response to its growth strategy to further develop Fanfold corrugated packaging solutions across Europe. In response to the increasing demand for e-commerce and logistics packaging, the company has created a new product based on the latest Fanfold innovation to further strengthen its ambition to supply excellent sustainable packaging solutions.
   
• In February 2024, Kite group launched their fanfold corrugated packaging solution. This packaging solution enables big businesses to create custom boxes automatically through machine-operated box production systems. The C flute single wall corrugation design of this packaging provides superior resistance from crushing and compression, while maintaining strong stacking strength for product handling and storage and shipping operations.  
   
• In January 2024, VPK Group has completed its acquisition of IEMME, a leading Italian corrugated packaging company. With this second step in Italy, VPK further diversifies its product portfolio and strengthens its local presence. The partnership with IEMME allows VPK to provide a variety of sustainable paper-based packaging solutions in Italy, such as printed Fanfold, digitally printed packaging, American and die-cut boxes and sheet cardboard, customised to the requirements of customers in various sectors.
   

The corrugated fanfold packaging market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD Million) and volume (Kilo Tons) from 2021 to 2034, for the following segments:

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Market, By Wall Type

• Single Wall
• Double Wall
• Triple Wall

Market, By Flute Type

• B flute
• C flute
• E flute
• Others

Market, By Printing Technology

• Flexographic Printing
• Digital Printing
• Lithographic Printing

Market, By Application

• E-commerce & Retail
• Consumer Electronics
• Healthcare & Pharmaceuticals
• Personal Care & Cosmetics
• Automotive & Industrial Goods
• Food & Beverage

The above information is provided for the following regions and countries:

• North America 
  • U.S.
  • Canada
• Europe 
  • Germany
  • UK
  • France
  • Spain
  • Italy
  • Netherlands
• Asia Pacific 
  • China
  • India
  • Japan
  • Australia
  • South Korea
• Latin America 
  • Brazil
  • Mexico
  • Argentina
• Middle East and Africa 
  • Saudi Arabia
  • South Africa
  • UAE