Condensing FireTube Food Processing Boiler Market

Condensing Fire-Tube Food Processing Boiler Market Size

The global condensing fire-tube food processing boiler market was valued at USD 137.4 million in 2024. The market is expected to reach USD 230 million in 2034, at a CAGR of 5.2%. The growing adoption of sustainable systems paired with technological advancements in heating units aimed at reducing emissions will propel the industry outlook.

Environmental policies that encourage the upgradation of installed boiler systems will escalate the business dynamics. Regular upgradation and increase in industrial structures along with the increasing demand for consistent steam generation will propel the demand for fire-tube boilers in food processing operations.

For instance, in August 2024, the Food and Drug Administration’s food code introduced conceptually the food safety modernization act at the state level. This new legislation demonstrates that the states are very eager to strengthen control and improve the safety of the food industry.

Increased industrialization in major regions and rising investments in energy infrastructure will boost the business environment. Rising focus on efficient, energy-saving boiler technologies in combination with developments in digital integration will further enhance the business prospects.

A condensing fire-tube food processing boiler is a type of high-efficiency boiler designed for use in food production facilities. It works by combusting fuel to produce heat in a set of tubes that are immersed in water, transferring heat effectively to create steam or hot water. Environmental regulations aimed at updating and improving boiler systems will enhance the business potential.

For instance, in December of 2022, Vermont updated its Air Pollution Control Regulations to include more stringent emission standards for boiler systems. These changes represent a larger movement toward green policy initiatives that will encourage cleaner, more sustainable forms of energy solutions.

Trump administration may influence adoption of condensing fire tube boilers in food industry by relaxing environment regulations, maybe lessening need for energy-saving upgrades. Such regulatory change has slowed down the federal backing of clean technologies. Nevertheless, persisting need for operational efficiency as well as incentives at state levels continued to facilitate market expansion.

Condensing Fire-Tube Food Processing Boiler Market Trends

The industry is witnessing high growth fueled by a preoccupation with efficiency, cost-effectiveness, and ease of operation. Continuous developments in boiler technology, such as improved heat exchangers, digital control integration, and smart combustion systems will drive the demand for food processing boilers.

Advancements in automation and the integration of IoT-enabled boiler monitoring systems will accelerate business growth. Government incentives for clean energy adoption coupled with lower operating costs from fuel-efficient boilers and the global expansion of food processing facilities will further amplify the business potential.

For instance, IBEF projects global food consumption to hit USD 1.2 trillion by 2025–26, driven by increasing urbanization, shifting eating habits, and growing disposable incomes. A rising inclination toward convenience foods and a stronger emphasis on health and sustainability are reshaping consumer behavior across the globe.

Increasing demand for processed foods, facilitated by shifting customer habits, urbanization, and growing income will support the prospects of the industry. Furthermore, low-carbon operations focus is also encouraging investment in energy waste recovery systems as well as food preservation technologies improving the business outlook.

These boilers play a vital role in uses such as cleaning, cooking, sterilization and pasteurization. To offer food hygiene and safety needs, they also ensure product quality. The ongoing transition from conventional units to low-emission heating solutions will progress the industry situation.

For instance, as of June 2024, the Ministry of Food Processing Industries cleared 399 Cold Chain projects, 588 Food Processing Units, 76 Agro-Processing Clusters, and 41 Mega Food Parks, supporting its infrastructure development agenda. In addition, 61 Backward and Forward Linkage projects and 52 Operation Greens initiatives were cleared under different components of the PMKSY scheme, supporting sustained support for value chain development and sectoral efficiency.

Development in corrosion-resistant materials and designed heat exchangers is enhancing the longevity and longevity of the systems, which is a strong long-term bet. Moreover, business operators are getting more concerned with ensuring compliance with food safety regulations and boiler system cleanliness and hygiene, which will thrust the business environment.

Condensing Fire-Tube Food Processing Boiler Market Analysis

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• The market was estimated at USD 123.3, 129.9 & 137.4 million in 2022, 2023 and 2024 respectively. Based on capacity, the industry is segmented into < 10 MMBtu/hr, 10 - 25 MMBtu/hr, 25 - 50 MMBtu/hr, 50 - 75 MMBtu/hr, 75 - 100 MMBtu/hr, 100 - 175 MMBtu/hr, 175 - 250 MMBtu/hr, and > 250 MMBtu/hr.
  
• The < 10 MMBtu/hr capacity condensing fire-tube food processing boiler market is expected to grow at a CAGR of over 5.5% by 2034. Space-saving design, simplicity in installation, energy efficiency, and reliability in performance of condensing boilers have rendered them the first choice for businesses making the switch from non-condensing systems.
  
• The 10 - 25 MMBtu/hr capacity condensing fire-tube food processing boiler market is projected to reach over USD 20 million by 2034. Raising investments by both public and private industry players to improve boiler designs and comply with new environmental standards and efficiency regulations will drive the industry scenario.
  
• For instance, at the COP28 meeting in 2023, close to 200 nations made a collective commitment to double the worldwide annual rate of energy efficiency gain by 2030. The historic pledge will spur decarbonization, promote economic development, increase energy security, and enhance innovation related to efficiency.
  
• The 50 - 75 MMBtu/hr capacity condensing fire-tube food processing boiler industry has a market share of over 15% in 2024. Advancement in low-NOx and ultra-low-NOx burner technology coupled with the expansion of beverage processing plants requiring steam heating will proliferate the business landscape.
  
• The 100 - 175 MMBtu/hr capacity condensing fire-tube food processing boiler market reached over USD 15 million in 2024. The implementation of waste heat recovery systems that enable food processors to reuse heat generated during the production process as well as the maintenance expenses will increase the demand of these units.
  
• For instance, in the Interim Budget 2024–25, the Ministry of Food Processing Industries was allocated USD 396 million, marking a 13% rise over the revised estimates for FY 2024. The enhanced funding aimed to strengthen processing infrastructure, boost value addition, and support sustainable sectoral growth.
  
• The > 250 MMBtu/hr capacity condensing fire-tube food processing boiler market is expected to grow at a CAGR of over 5.2% by 2034. These boilers serve the largest food production facilities, such as multinational food processors, large beverage manufacturers, and bulk commodity processors.
  

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• Based on fuel, the industry is segmented into natural gas, oil, coal and others. The natural gas condensing fire-tube food processing boiler industry has a share of 32.6% in 2024. The industry is poised for substantial growth on account of their operational efficiency and incorporation of renewable energy sources.
  
• The oil condensing fire-tube food processing boiler market will project at a CAGR of over 4.8% by 2034. The robust development and expansion of traditional processing facilities coupled with rising demand for dairy and baked goods will stimulate the product deployment.
  
• For instance, in 2024, the U.S. FDA released the latest edition of the Voluntary National Retail Food Regulatory Program Standards. These standards outline key elements for effective food regulation across state, local, tribal, and territorial levels, providing a framework for managing retail food programs and acknowledging regulatory efforts to advance and continuously enhance food safety initiatives.
  
• The coal condensing fire-tube food processing boiler market will reach over 45 million by 2034. These boilers are generally applied in areas where coal is still an affordable and viable energy source, especially in big agricultural processing plants. In addition, the expansion of industrial equipment leasing services will elevate industry potential.
  

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• The U.S. condensing fire-tube food processing boiler market was valued at USD 26.1, 27.6 & 29.3 million in 2022, 2023 and 2024 respectively. The industry is emphasizing efficiency in terms of energy in view of rising operational expenses and regulatory requirements backed by federal and state environmental policies encouraging cleaner technologies.
  
• North America condensing fire-tube food processing boiler market will witness at a CAGR of over 4.7% by 2034. Rising adoption of energy-efficient solutions in line with positive inclination toward minimizing greenhouse gas emissions will complement the industry outlook.
  
• For instance, by 2025, the U.S. is set to spend more than USD 230 billion in energy production, backing the establishment of over 920 new or upgraded manufacturing units. The investment will help ensure more robust domestic supply chains and propel the movement toward a low-carbon future.
  
• The Europe condensing fire-tube food processing boiler market was valued over USD 50 million in 2024. Extensive natural gas infrastructure coupled with the continuous expansion of frozen food and organic product markets will bolster the business prospects. Furthermore, the area's increasing spending on research and development will boost the industrial potential.
  
• The Asia Pacific condensing fire-tube food processing boiler market is set to reach over USD 70 million by 2034. The area is experiencing robust expansion fueled by intensified industrialization and urbanization across the region. Greater focus on energy efficiency as well as on emission reduction together with rising investment in food processing facilities will promote business growth.
  
• For instance, in 2023, Europe’s industrial sector boosted its research and development (R&D) investment by 9.8%, reflecting a strong commitment to innovation and technological advancement.
  
• The Middle East & Africa condensing fire-tube food processing boiler has a market share of over 2% in 2024. Rising demand for high-quality processed foods and the growing need for versatile multi-product processing along with new efficiency labeling standards for industrial boilers will boost industry prospects.
  
• The Latin America market is poised to grow at a CAGR of over 4% by 2034. The integration of advanced digital control systems for real-time monitoring & predictive maintenance combined with government incentives and support program toward adoption of cleaner heating technologies will energize the product penetration.
  

Condensing Fire-Tube Food Processing Boiler Market Share

• The top 5 players, including Viessmann, Bosch Industriekessel, Babcock Wanson, Babcock & Wilcox and Thermax together hold a share of about 40% in the market. The Bosch striving to strengthen their market position through technological innovation, strategic partnerships, and service differentiation.
  
• Thermax dominates the landscape by leveraging its extensive R&D capabilities and global reach. Moreover, it focuses on incorporating advanced technologies like automated control systems, improved heat exchangers, and smart combustion mechanisms that enhance energy efficiency and operational reliability.
  
• Babcock Wanson’s advanced boiler technology is poised for significant expansion, reinforcing its leadership in the industry. Continued advancements in heating systems, energy efficiency, and emissions reduction highlight the company’s ongoing role in driving industry transformation.
  

Condensing Fire-Tube Food Processing Boiler Market Companies

• Bosch Industriekessel’s parent company, Robert Bosch, reported USD 100.3 billion in revenue in 2024. It allocated USD 8.7 billion to research and development, emphasizing its commitment to innovation. The company also recorded USD 3.4 billion in EBIT from operations, demonstrating strong overall performance.
  
• Thermax recorded USD 1.2 billion in revenue in 2024. The company’s growth was largely driven by its innovative boiler solutions, underscoring rising demand for energy-efficient and sustainable heating technologies. Moreover, the company profit before tax reached USD 104.5 million in 2024.
  
• Babcock & Wilcox Enterprises reported revenue of USD 717.3 million in 2024. The company’s operations are divided into three segments renewable, environmental, and thermal. The Thermal segment emerged as the top revenue generator, contributing USD 497.9 million. This reflects the continued demand for advanced thermal technologies across industrial applications.
  

Major players operating in the condensing fire-tube food processing boiler industry are:

• Babcock and Wilcox
• Babcock Wanson
• BM GreenTech
• Bosch Industriekessel
• Clayton Industries
• Cleaver-Brooks
• Cochran
• Forbes Marshall
• Fulton
• Hoval
• Hurst Boiler
• Johnston Boiler
• Miura America
• Thermax
• Thermodyne Boilers
• Viessmann
  

Condensing Fire-Tube Food Processing Boiler Industry News

• In February 2025, Cleaver-Brooks introduced the CBEX-3W firetube boiler, featuring proprietary EX technology, an integral burner, and an economizer, setting a new standard for efficiency with 3% O? across a 10:1 turndown range. The new models included the Power Plus Plan with Prometha for real-time performance insights. The CBEX-3W's larger furnace area and optimized design reduced thermal stresses and enabled low NOx emissions without SCR, achieving 9 ppm NOx.
  
• In May 2024, Miura Co. completed the acquisition of Cleaver-Brooks, a leading U.S.-based boiler manufacturer, marking a pivotal step in strengthening its position in the global commercial and industrial boiler market. This strategic acquisition is set to drive Miura’s international growth, with foreign markets anticipated accounting for 50% of their annual revenue doubling their prior international earnings.
  
• In February 2024, Babcock Wanson acquired VKK Group, a leading industrial boiler provider for the food, energy, and chemical industries. VKK’s strengths in engineering, project delivery, and maintenance strengthen Babcock Wanson’s strategic presence in Germany, with its Köthen and Duisburg facilities supporting further market growth.
  
• In February 2024, Miura introduced the Miura Care Program, developed in collaboration with Hartford Steam Boiler, offering advanced preventative maintenance for enhanced boiler protection. The program also integrates advanced Internet of Things (IoT) technology to improve predictive and preventative maintenance, ensuring smoother operation and easier maintenance management.
  

The condensing fire-tube food processing boiler market research report includes in-depth coverage of the industry with estimates & forecast in terms of volume (Units), Capacity (MMBTU/hr) & revenue (USD Million) from 2021 to 2034, for the following segments:

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Market, By Capacity

• < 10 MMBtu/hr
• 10 - 25 MMBtu/hr
• 25 - 50 MMBtu/hr
• 50 - 75 MMBtu/hr
• 75 - 100 MMBtu/hr
• 100 - 175 MMBtu/hr
• 175 - 250 MMBtu/hr
• > 250 MMBtu/hr

Market, By Fuel

• Natural gas
• Oil
• Coal
• Others

The above information has been provided for the following regions and countries:

• North America
  • U.S.
  • Canada
  • Mexico
• Europe
  • UK
  • France
  • Germany
  • Italy
  • Russia
  • Spain
• Asia Pacific
  • China
  • Australia
  • India
  • Japan
  • South Korea
• Middle East & Africa
  • Saudi Arabia
  • UAE
  • Turkey
  • South Africa
  • Egypt
• Latin America
  • Brazil
  • Argentina