CNC Controller Market - By Component (Hardware, Software, Services), By Machine Type (Machine Center, Turning Center), By Axis (Two-axis, Three-axis, Four-axis, Five-axis, Multi-axis), By End User, By Sale Channel & Forecast, 2024 – 2032

CNC Controller Market Size

CNC Controller Market was valued at over USD 6.5 billion in 2023 and is estimated to register a CAGR of over 5.5% between 2024 and 2032.
 

The increasing automation in manufacturing processes is a significant growth driver for the CNC controller industry owing to its ability to enhance efficiency, precision, and productivity. As industries strive for greater automation to streamline operations and reduce manual labor costs, CNC controllers play a pivotal role in controlling machine tools with accuracy and consistency. The demand for these controllers rises in tandem with the automation trend as manufacturers seek advanced solutions to optimize their production processes and stay competitive in the market. For instance, in April 2021, Vention has Machine Motion V2 (MMV2) controller with code-free programming, plug & play actuators, and automating factory floor equipment. MMV2 allows users to simulate and program online for wire equipment in minutes and help start automated production.
 

The aerospace industry increasingly relies on CNC technology owing to its ability to produce complex & high-precision components required for aircraft and spacecraft. CNC controllers enable precise control over machining processes, ensuring compliance with stringent aerospace standards. As aerospace manufacturing continues to expand globally to meet the demand, the need for CNC controllers is expected to rise in tandem, driven by the industry's need for accuracy, efficiency, and reliability in production.
 

The potential for machine downtime due to technical failures is a significant pitfall for the CNC controller market as it directly impacts productivity and profitability. CNC machines are integral to manufacturing operations, and any technical failure leading to downtime can disrupt production schedules, delay deliveries, and incur costly repairs. This downtime not only affects the efficiency of the manufacturing process but also undermines customer satisfaction and competitiveness. Thus, mitigating technical failures and minimizing machine downtime are crucial for sustaining growth in the market.
 

CNC Controller Market Trends

Real-time optimization, data analysis, and remote monitoring are made possible by the incorporation of cloud computing technologies into CNC operations. Operators of CNC machines can monitor performance indicators, examine production data, and adjust machining parameters from any location through the internet by connecting their machines to cloud-based services. This streamlines manufacturing operations and increases efficiency by facilitating proactive maintenance, improving productivity, and offering insightful information for process improvement.
 

Smart CNC systems use IoT, AI, and machine learning to anticipate maintenance requirements, maximize efficiency, and modify milling procedures on their own. IoT sensors gather machine condition data in real time, which is then evaluated by AI systems to foresee the possible problems. By using past data, machine learning algorithms improve the machining parameters to guarantee maximum efficiency. Proactive maintenance is made possible by this linkage, which also reduces the downtime and boosts efficiency in CNC production processes.
 

CNC Controller Market Analysis

Based on component, the market is divided into hardware, software, and services. The hardware segment is expected to reach over USD 6.5 billion by 2032.
 

• The trend of retrofitting older machines with modern CNC controllers & components is on the rise. It involves upgrading outdated machinery with advanced technology to enhance performance, precision, and efficiency. By retrofitting, manufacturers can extend the operational lifespan of the existing equipment, optimize production processes, and adapt to the evolving industry standards without the need for complete machine replacement.
   
• The expansion of industries, such as aerospace, automotive, and medical, necessitates high-performance CNC machines. These industries demand state-of-the-art hardware components to meet evolving requirements for precision, speed, and reliability. As industries strive for greater efficiency & competitiveness, the demand for advanced hardware in CNC machines continues to grow, driving innovations and adoption of cutting-edge technologies in the market.
   

Based on machine type, the market is segmented into machine center and turning center. The turning center segment is expected to register a CAGR of over 4.5% during the forecast period.
 

• Turning centers are versatile CNC machines capable of performing various machining operations such as turning cylindrical surfaces, facing flat surfaces, drilling holes, and threading screws or bolts. This flexibility makes them suitable for a diverse range of manufacturing applications across industries, from automotive and aerospace to medical device manufacturing, where multiple machining processes are required within a single setup.
   
• Turning centers are compact CNC machines designed for efficient use of floor space in manufacturing facilities. Their smaller footprint allows them to fit into tight spaces, making them suitable for space-constrained environments. This compact design maximizes the utilization of available floor area, enabling manufacturers to optimize their production layouts and accommodate multiple machines within limited workspace.
   

Asia Pacific dominated the global market in 2023 with over 35% of the total revenue share. The CNC controller market is experiencing high growth in Asia Pacific due to rapid industrialization and increasing manufacturing activities in countries including China, Japan, and India. These nations are witnessing significant investments in automotive, aerospace, and electronics sectors, driving the demand for CNC machinery. Additionally, favorable government initiatives, such as "Made in China 2025" and "Make in India," stimulate market growth. Moreover, the presence of key CNC controller manufacturers and technological advancements contribute to the region's growth trajectory.
 

CNC Controller Market Share

Fanuc Corporation and Siemens AG held a significant share of over 20% in the CNC controller industry in 2023. Fanuc Corporation is a global leader in factory automation, specializing in CNC systems, industrial robots, and machine tools. It offers a comprehensive range of products & services, including CNC controllers, servo motors, industrial robots, for various applications, and integrated automation solutions. The company’s solutions enhance productivity, precision, and efficiency across diverse manufacturing industries worldwide.
 

Siemens AG is a multinational conglomerate headquartered in Germany. It offers a wide range of products & services, including CNC controllers for machine tools. Siemens CNC solutions provide advanced automation, precision, and efficiency for manufacturing processes. The company’s portfolio includes SINUMERIK series CNC systems, offering innovative features such as digitalization, connectivity, and optimization for various industrial applications.
 

CNC Controller Market Companies

Major players operating in the industry are:

• Bosch Rexroth AG
• DMG MORI
• Fanuc Corporation
• Haas Automation, Inc.
• Heidenhain Corporation
• Mitsubishi Electric Corporation
• Siemens AG
   

CNC Controller Industry News

• In March 2024, FANUC America Corporation unveiled its latest combined PLC/CNC motion controller Power Motion i-MODEL A Plus (PMi-A Plus) at MODEX 2024 in Atlanta, Georgia., booth B-4026. PMi-A Plus enabled users to use FANUC controls for general motion control equipment.
   
• In September 2023, ESAB unveiled its Vision T6 CNC, a next-generation controller for automated plasma and oxy-fuel cutting machines that is as intuitive to use as a smartphone or tablet. The Vision T6 features a multi-touch, high-definition panel with a Windows operating system. It includes functions such as swipe-to-zoom, drag-and-drop, and a familiar home button.
   

The CNC controller market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD Billion) from 2018 to 2032, for the following segments:

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Market, By Component

• Hardware
• Software
• Services

Market, By Machine Type

• Machine Center
• Turning Center

Market, By Axis

• Two-axis
• Three-axis
• Four-axis
• Five-axis
• Multi-axis

Market, By End-user

• Aerospace
• Automotive
• Metals & Mining
• Semiconductor & Electronics
• Medical Devices
• Others

Market, By Sales Channel

• Online
• Offline

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • ANZ
  • Rest of Asia Pacific
• Latin America
  • Brazil
  • Mexico
  • Rest of Latin America
• MEA
  • UAE
  • Saudi Arabia
  • South Africa
  • Rest of MEA