Automotive Air Intake Manifold Market - By Vehicle, By Material, By Manifold, By Manufacturing Process, By Distribution Channel, Analysis, Share, Growth Forecast, 2024 - 2032

Automotive Air Intake Manifold Market Size

The global automotive air intake manifold market size was valued at USD 32 billion in 2023 and is projected to grow at a CAGR of 4.7% between 2024 and 2032. The increasing demand for hybrid vehicles, driven by a global focus on sustainability and emission reduction, is propelling the growth of the market.
 

While fully electric vehicles (EVs) do not use traditional air intake manifolds, hybrid vehicles combining internal combustion engines with electric motors rely on these systems to enhance engine performance and fuel efficiency.
 

As the adoption of hybrid vehicles rises, the need for advanced air intake manifolds also grows. These hybrid engines require lightweight and durable manifolds to maintain performance and meet fuel efficiency standards. This trend presents manifold manufacturers with significant opportunities in the expanding hybrid vehicle market.
 

Moreover, governments worldwide are enforcing strict emission norms to combat climate change and reduce air pollution, significantly driving growth in the automotive air intake manifold market. These regulations compel automakers to develop more efficient engines that produce lower emissions. For instance, in March 2024, The Environmental Protection Agency (EPA) set new, stringent emissions standards for heavy-duty trucks and buses as part of its ongoing efforts to combat climate change. These regulations, known as the Phase 3 Greenhouse Gas Emissions Standards, apply to model years 2027 through 2032 and aim to significantly reduce greenhouse gas emissions from medium- and heavy-duty vehicles.
 

Since air intake manifolds play a crucial role in optimizing the air-fuel mixture for combustion, advancements in manifold technology are essential for compliance with these stringent standards. Manufacturers are increasingly focusing on innovative designs and materials that enhance engine efficiency and reduce emissions. Consequently, the rising demand for vehicles that meet or exceed regulatory requirements boosts the market for advanced air intake manifolds, fostering innovation and investment in the automotive sector.
 

Automotive Air Intake Manifold Market Trends

Automotive air intake manifold is witnessing significant technological advancements in engine design and materials. These advancements enhance engine efficiency, fuel economy, and overall performance. Modern engine designs require air intake manifolds that can manage precise air-fuel mixtures and support technologies such as turbocharging and direct fuel injection. These innovations necessitate manifolds with optimized flow dynamics to improve combustion efficiency, thereby increasing the demand for advanced products. Additionally, advancements in materials, including lightweight plastics and composites, are crucial in reducing vehicle weight, which directly benefits fuel efficiency and emissions. As automakers focus on meeting stringent emission regulations and improving vehicle performance, air intake manifold designs are becoming more sophisticated. This shift creates opportunities for manufacturers to develop high-performance, durable, and lightweight manifolds, driving market expansion.

For instance, in July 2024, an innovative air intake manifold made entirely from 100% recycled nylon garnered significant recognition in the automotive industry, winning an Automotive Innovation Award in the Power Train category from the Society of Plastics Engineers. This component was developed by Marelli, a Tier 1 automotive supplier, and is molded from Renycle, a high-performance polymer manufactured by RadiciGroup. The manifold was crafted from Renycle, which is derived from mechanically recycled polyamide. The development of this manifold not only shows Marelli's commitment to sustainability but also highlights RadiciGroup's expertise in producing low-impact engineering polymers.

Rising raw material costs significantly challenges the automotive air intake manifold market by directly impacting production expenses and profit margins. Key materials, such as aluminum, composites, and specialized plastics, experience price volatility due to global supply chain disruptions, increasing energy costs, and market demand fluctuations. Consequently, manufacturers must either absorb these higher costs or pass them on to consumers, potentially affecting vehicle pricing and demand. The automotive industry's high-cost sensitivity means that any increase in raw material prices can undermine suppliers' competitiveness, especially in regions with lower price points. This barrier hampers innovation and scalability, affecting the market's overall growth.

Automotive Air Intake Manifold Market Analysis

Based on vehicles, the market is segmented into passenger cars, heavy commercial vehicles (HCV), light commercial vehicles (HCV), and sports cars. In 2023, the passenger cars segment accounted for over 64% of the market share and is expected to exceed USD 30 billion by 2032. Firstly, passenger cars dominate global vehicle production, constituting the majority of vehicles on the road, especially in regions like Asia-Pacific, Europe, and North America. The rising demand for fuel-efficient and eco-friendly vehicles drives the adoption of advanced air intake manifolds, which enhance engine efficiency and reduce emissions.
 

Additionally, stricter emissions regulations across major economies compel automakers to optimize air-fuel mixtures, necessitating high-performance intake manifolds. Although vehicle electrification is gradually emerging, internal combustion engines remain the dominant powertrain in the passenger car segment. These factors, combined with increased consumer demand for personal mobility, contribute to this segment's leadership in market share.
 

Based on the manufacturing process, the market is divided into injection molding, and casting. The injection molding segment held around 67% of the market share in 2023. Injection molding holds the largest share of the automotive air intake manifold market due to its ability to produce lightweight, durable, and cost-effective components in high volumes. This process is primarily used for plastic air intake manifolds, which are increasingly preferred over traditional metal counterparts for their fuel efficiency benefits. Injection molding enables the precise manufacturing of complex shapes, ensuring consistent quality and performance across all units, which is crucial for modern vehicle designs.
 

Additionally, plastic manifolds produced through injection molding offer superior thermal and chemical resistance, enhancing engine efficiency and reducing emissions. The automotive industry's ongoing shift towards lightweight materials to meet stringent emission norms and improve fuel economy has driven the demand for plastic manifolds, reinforcing injection molding as the preferred manufacturing process.
 

In 2023, the Asia Pacific region accounted for a market share of over 40% and is expected to exceed USD 20 billion by 2032. China leads the market in Asia Pacific region and is expected to exceed USD 9 billion by 2032. China dominates the Asia-Pacific market for automotive air intake manifolds, driven by its extensive automotive production and consumption. As the world's leading automotive manufacturing hub, China's increasing demand for passenger and commercial vehicles significantly propels the market.
 

Government regulations focusing on fuel efficiency and emissions reduction encourage automakers to adopt lightweight materials like plastic intake manifolds, further boosting market growth. Additionally, the country's robust domestic supply chain and the rising adoption of advanced engine technologies contribute to the growing demand for air intake manifolds in China.
 

In North America, the demand for fuel-efficient vehicles and stringent emission regulations drive the growth of the automotive air intake manifold market. Major automakers in the U.S. and Canada significantly contribute to this market expansion by focusing on lightweight materials such as plastics and composites to enhance fuel efficiency. The region's shift towards electric and hybrid vehicles also influences the design of intake manifolds. Additionally, ongoing technological advancements in engine performance and a well-established automotive aftermarket ensure a steady demand for air intake manifolds in North America.
 

Europe plays a crucial role in the automotive air intake manifold market, driven by leading automakers such as Volkswagen, BMW, and Daimler. The region's stringent emission regulations and high demand for fuel-efficient vehicles increase the need for advanced air intake manifolds, particularly those made from lightweight materials like plastic and composites. Germany, France, Italy, and the UK are key contributors to the market due to their robust automotive manufacturing sectors and focus on reducing vehicle emissions through advanced engine technologies.
 

The automotive air intake manifold market in the MEA (Middle East & Africa) region is experiencing steady growth, driven by increasing vehicle sales in countries such as South Africa and the UAE. Additionally, the rising demand for commercial vehicles in the construction and logistics sectors supports market expansion. In Latin America, countries like Brazil and Mexico contribute significantly to market growth, fueled by rising vehicle production and a robust automotive aftermarket that boosts demand for air intake manifolds.
 

Automotive Air Intake Manifold Market Share

Toyota Boshoku Corporation, MAHLE GmbH, and Aisin Seiki Co., Ltd. collectively held a substantial market share of over 10% in the market in 2023. Toyota Boshoku focuses on innovative materials and lightweight designs for air intake manifolds to enhance engine performance and fuel efficiency. The company invests in advanced manufacturing processes and collaborates with automotive OEMs to meet stringent emission standards and improve vehicle aerodynamics, aiming to strengthen its position in the global market.
 

MAHLE emphasizes the development of high-performance, thermoplastic air intake manifolds that reduce weight and improve airflow efficiency. The company invests in research and development to offer solutions that meet emissions regulations and improve engine thermal management. MAHLE also collaborates with global automakers to integrate advanced designs for optimized engine performance.
 

Aisin Seiki focuses on producing lightweight, durable air intake manifolds using advanced materials like resin to enhance fuel efficiency and reduce emissions. The company is expanding its product portfolio through innovations in flow dynamics and manufacturing techniques. Aisin Seiki collaborates closely with automotive manufacturers to provide tailored solutions that meet specific performance and regulatory requirements.
 

Automotive Air Intake Manifold Market Companies

Major players operating in the automotive air intake manifold industry are:

• Aisin Seiki
• BorgWarner
• Dana Incorporated
• Donaldson Company
• Lear Corporation
• Magneti Marelli
• MAHLE GmbH
• MANN+HUMMEL
• Sogefi Group
• Toyota Boshoku Corporation
   

Automotive Air Intake Manifold Industry News

• In July 2024, DMZ Engineering pioneered the use of HP's Multi Jet Fusion (MJF) technology for producing structural automotive engine parts, marking a significant advancement in additive manufacturing within the automotive sector. This innovative approach leverages the capabilities of MJF to create lightweight, robust components that meet stringent performance standards. Intake manifolds benefit from MJF’s ability to create complex internal geometries that enhance airflow and improve engine efficiency.
   
• In June 2024, Wilson Manifold introduced a billet aluminum intake manifold designed for the LT2 engine, catering specifically to high-performance applications that may require forced induction. This new offering is engineered to support significant power outputs, making it an attractive option for automotive enthusiasts looking to enhance their vehicle's performance. The manifold is made from 100% billet aluminum, ensuring durability and resistance to heat and pressure. It boasts a plenum volume capable of supporting up to 2,000 horsepower, making it suitable for applications involving naturally aspirated setups, nitrous, or remote inter-cooled boost systems.
   

The automotive air intake manifold market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue ($ Mn/Bn) and shipment (Units) from 2021 to 2032, for the following segments:

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Market, By Vehicle

• Passenger cars
• Heavy Commercial Vehicles (HCV)
• Light Commercial Vehicles (HCV)
• Sports car

Market, By Material

• Aluminum
• Magnesium
• Plastic/other composites
• Iron

Market, By Manifold

• Single plane
• Dual plane
• EFI
• HI-RAM
• Supercharger intake

Market, By Manufacturing Process

• Injection molding
• Casting

Market, By Distribution Channel

• OEM
• Aftermarket

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • UK
  • Germany
  • France
  • Italy
  • Spain
  • Russia
  • Nordics
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • ANZ
  • Southeast Asia
• Latin America
  • Brazil
  • Mexico
  • Argentina
• MEA
  • UAE
  • Saudi Arabia
  • South Africa