3D Printed Packaging Market - By Material Type (Plastics, Metals, Paper & Paperboard, Bio-Materials), By Packaging Type (Primary Packaging, Secondary Packaging, Tertiary Packaging), By Technology, By Application & Forecast, 2024 - 2032

3D Printed Packaging Market Size

3D Printed Packaging Market was valued at USD 1.28 billion in 2023 and is anticipated to grow at a CAGR of over 5% between 2024 and 2032. The growth of the market is being significantly driven by the rising demand for customized and personalized packaging solutions. For instance, in December 2023, Oertli Instrumente AG enhanced its medical packaging prototyping by integrating the Mayku Multiplier pressure former into its 3D printing workflow.
 

Both consumers and businesses are increasingly seeking unique designs that reflect individual preferences and brand identities. 3D printing technology provides exceptional design flexibility, enabling the creation of intricate and tailored packaging that traditional methods struggle to match. This trend is particularly strong in sectors like cosmetics, luxury goods, and food and beverages, where packaging is a key element in differentiating products and enhancing consumer attraction.
 

Advancements in 3D printing materials are contributing to market growth. The development of new, sustainable, and cost-effective materials that are compatible with 3D printing technologies has expanded the potential applications for 3D printed packaging. Materials such as biodegradable plastics, recycled polymers, and even edible substances are enhancing the functionality and environmental benefits of 3D printed packaging solutions.
 

The adoption of 3D printing technology for packaging involves significant upfront investment in sophisticated machinery and materials. Advanced 3D printers, especially those capable of high precision and using specialized materials, come with a high price tag. For many small to mid-sized companies, these initial costs can be prohibitive.
 

Although 3D printing materials have improved, they still face limitations compared to traditional packaging materials. Issues such as reduced strength, lower durability, and limited material variety can impact the functionality of 3D printed packaging. For instance, some 3D printed materials may not withstand the stresses of shipping and handling or may not offer the same protective qualities as conventional packaging.
 

3D Printed Packaging Market Trends

A notable trend in the 3D printed packaging industry is the growing integration of sustainable practices and materials. As environmental concerns become more prominent, companies are increasingly focusing on using eco-friendly 3D printing materials, such as biodegradable plastics and recycled polymers. This shift not only aligns with global sustainability goals but also responds to consumer demand for greener packaging solutions.
 

For instance, in April 2024, GaeaStar and Verve Coffee Roasters launched a US pilot for sustainable 3D printed coffee cups, inspired by ancient clay vessels. GaeaStar's innovative approach aims to address waste from single-use cups. This pilot underscores the growing trend of 3D printed packaging offering eco-friendly alternatives.
 

3D Printed Packaging Market Analysis

Based on material type, the market is divided into plastics, metals, paper & paperboard, and biomaterials. The paper & paperboard segment is expected to reach a value over USD 650 million by 2032.
 

• There is a growing consumer and regulatory demand for sustainable packaging solutions. Paper and paperboard are biodegradable, recyclable, and derived from renewable resources, making them a preferred choice for eco-conscious brands and consumers.
   
• Increasing regulations aimed at reducing plastic waste and encouraging the use of sustainable materials are driving the adoption of paper and paperboard. Governments worldwide are implementing stricter policies on single-use plastics, further boosting the demand for paper-based alternatives.
   

Based on packaging type, the 3D printed packaging market is divided into primary packaging, secondary packaging, and tertiary packaging. The primary packaging segment is the fastest growing segment, with a CAGR of over 5% between 2024 and 2032.
 

• Primary packaging is designed to directly contain and protect the product, and consumer demand for convenience and ease of use drives its growth. Innovations such as resealable, single-serve, and tamper-evident features are popular in sectors like food and beverages, personal care, and pharmaceuticals.
   
• The surge in e-commerce and direct-to-consumer sales channels has increased the need for effective primary packaging solutions that ensure product safety during transit and enhance customer experience. Efficient and attractive primary packaging helps in securing products and improving the overall delivery process.
   

North America dominated the global 3D printed packaging market in 2023, accounting for a share of over 30%. The region is a leader in adopting and developing advanced packaging technologies, such as smart packaging, sustainable materials, and automation. The presence of numerous leading packaging companies and research institutions fuels continuous innovation.
 

In the United States, the packaging market is driven by a combination of factors that emphasize convenience, innovation, and sustainability. The U.S. boasts a robust consumer market with high spending power, fueling demand across various packaging sectors, including food and beverages, pharmaceuticals, and personal care products.
 

In China, the packaging market is experiencing rapid growth driven by urbanization, rising disposable incomes, and expanding consumer sectors. The country's booming e-commerce industry is a major growth driver, with increased demand for efficient and attractive packaging solutions to cater to the high volume of online orders.
 

South Korea's packaging market is growing steadily, fueled by technological advancements and a strong focus on sustainability. The country's innovative approach to packaging design, driven by its tech-savvy consumer base and sophisticated retail environment, is pushing the market forward. South Korean companies are increasingly investing in smart packaging solutions and environmentally friendly materials to meet consumer demands and regulatory standards.
 

Japanese consumers prioritize well-designed, functional, and sustainable packaging, which drives the demand for advanced packaging solutions. The market benefits from Japan's leading position in technology and design, with companies investing in cutting-edge packaging materials and techniques. Additionally, the aging population and evolving consumer preferences are influencing packaging trends, including the need for convenience and accessibility.
 

3D Printed Packaging Market Share

Stratasys Ltd. and 3D Systems Corporation hold a significant share in the 3D printed packaging industry. Stratasys Ltd. has established itself as a leading player in the 3D printed packaging sector with its advanced additive manufacturing technologies. The company's focus on providing high-quality, customizable, and functional packaging solutions has positioned it as a key contributor to the market's growth. Known for its broad range of 3D printing solutions, 3D Systems leverages its expertise to offer cutting-edge packaging options that enhance product protection and presentation. The company's advanced technologies, including its high-resolution 3D printers and diverse material options, support the development of customized and sustainable packaging solutions.
 

Some other major players in the market are Renishaw plc, Voxeljet AG, EnvisionTEC, Inc., Carbon, Inc., Formlabs Inc., Ultimaker BV, Desktop Metal, Inc., and Markforged Inc.
 

3D Printed Packaging Market Companies

Major players operating in the 3D printed packaging industry are:

• 3D Systems Corporation
• EOS GmbH
• GE Additive
• HP Inc.
• Materialise NV
• SLM Solutions Group AG     
• Stratasys Ltd.
   

3D Printed Packaging Industry News

• In April 2024, Unilever and Serioplast Global Services showcased a breakthrough in packaging innovation with 3D-printed molds for stretch blow molding. Using Rigid 10K Resin, these molds cut lead times by six weeks and reduced costs by up to 90%, offering a faster, cost-effective alternative to traditional metal tooling for packaging production.
   
• In March 2024, Harpak-ULMA launched a 3D printing service for tray package prototyping, enabling rapid, cost-effective customization. This new service significantly reduces prototyping time from weeks to hours, lowers costs, and minimizes waste, offering enhanced flexibility and environmental benefits for merchandisers seeking quick and innovative packaging solutions.
   

The 3D printed packaging market research report includes in-depth coverage of the industry with estimates & forecasts in terms of revenue (USD million) from 2021 to 2032, for the following segments:

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Market, By Material Type

• Plastics
  • PLA (Polylactic Acid)
  • ABS (Acrylonitrile Butadiene Styrene)
  • PET (Polyethylene Terephthalate)
  • Others (Nylon, PEEK, etc.
• Metals
  • Titanium
  • Aluminum
  • Stainless Steel
  • Others
• Paper & Paperboard
• Bio-materials

Market, By Packaging Type

• Primary Packaging
• Secondary Packaging
• Tertiary Packaging

Market, By Technology

• Fused Deposition Modeling (FDM)
• Stereolithography (SLA)
• Selective Laser Sintering (SLS)
• Digital Light Processing (DLP)
• Multi Jet Fusion (MJF)
• Electron Beam Melting (EBM)
• Direct Metal Laser Sintering (DMLS)
• Binder Jetting
• Laminated Object Manufacturing (LOM)

Market, By Application

• Food & Beverage Packaging
• Cosmetics Packaging
• Pharmaceutical Packaging
• Consumer Goods Packaging
• Industrial Goods Packaging
• Electronics Packaging
• Others

The above information is provided for the following regions and countries:

• North America
  • U.S.
  • Canada
• Europe
  • Germany
  • UK
  • France
  • Italy
  • Spain
  • Rest of Europe
• Asia Pacific
  • China
  • India
  • Japan
  • South Korea
  • ANZ
  • Rest of Asia Pacific
• Latin America
  • Brazil
  • Mexico
  • Rest of Latin America
• MEA
  • UAE
  • Saudi Arabia
  • South Africa
  • Rest of MEA